Form 10-K
Table of Contents

 

UNITED STATES

SECURITIES AND EXCHANGE COMMISSION

WASHINGTON, D. C. 20549

 

FORM 10-K

 

x Annual Report Pursuant to Section 13 or 15(d) of the Securities Exchange Act of 1934

 

For the fiscal year ended December 31, 2003

 

or

 

¨ Transition Report Pursuant to Section 13 or 15(d) of the Securities Exchange Act of 1934

 

For the transition period from                  to                 

 

Commission file number 1-8483

 

UNOCAL CORPORATION

(Exact name of registrant as specified in its charter)

 

DELAWARE   95-3825062
(State or other jurisdiction of
incorporation or organization)
  (I.R.S. Employer
Identification No.)
2141 Rosecrans Avenue, Suite 4000, El Segundo, California   90245
(Address of principal executive offices)   (Zip Code)

 

Registrant’s telephone number, including area code (310) 726-7600

 

Securities registered pursuant to Section 12(b) of the Act:

 

Title of each class


 

Name of each exchange on which registered


Common Stock, par value $1.00 per share

  New York Stock Exchange

Preferred Share Purchase Rights

  New York Stock Exchange

 

Securities registered pursuant to Section 12(g) of the Act: None

 

Indicate by check mark whether the registrant: (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days. Yes x No ¨

 

Indicate by check mark if disclosure of delinquent filers pursuant to Item 405 of Regulation S-K is not contained herein, and will not be contained, to the best of registrant’s knowledge, in definitive proxy or information statements incorporated by reference in Part III of this Form 10-K or any amendment to this Form 10-K. x

 

Indicate by check mark whether the registrant is an accelerated filer (as defined in Rule 12b-2 of the Act). Yes x No ¨

 

The aggregate market value of the common stock held by non-affiliates of the registrant as of June 30, 2003 (based upon the average of the high and low prices of these shares reported in the New York Stock Exchange Composite Transactions listing for that date) was approximately $7.4 billion.

 

Shares of common stock outstanding as of February 27, 2004: 261,970,895

 

DOCUMENTS INCORPORATED BY REFERENCE

 

Portions of the registrant’s definitive Proxy Statement for its 2004 Annual Meeting of Stockholders (to be filed with the Securities and Exchange Commission on or about April 12, 2004) are incorporated by reference into Part III.

 



Table of Contents

TABLE OF CONTENTS

 

ITEM (S)


        PAGE

     Glossary    i
     PART I     
1. and 2.    Business and Properties    1
3.    Legal Proceedings    21
4.    Submission of Matters to a Vote of Security Holders    26
     Executive Officers of the Registrant    26
     PART II     
5.    Market for Registrant’s Common Equity and Related Stockholder Matters    27
6.    Selected Financial Data    28
7.    Management’s Discussion and Analysis of Financial Condition and Results of Operations    29
7A.    Quantitative and Qualitative Disclosures about Market Risk    64
8.    Financial Statements and Supplementary Data    69
9.    Changes in and Disagreements with Accountants on Accounting and Financial Disclosure    145
9A.    Controls and Procedures    145
     PART III     
10.    Directors and Executive Officers of the Registrant    146
11.    Executive Compensation    146
12.    Security Ownership of Certain Beneficial Owners and Management and Related Stockholder Matters    146
13.    Certain Relationships and Related Transactions    146
14.    Principal Accountant Fees And Services    146
     PART IV     
15.    Exhibits, Financial Statement Schedules, and Reports on Form 8-K    147
     SIGNATURES    148
           

 


Table of Contents

GLOSSARY

 

Below are certain definitions of key terms used in this Form 10-K.

 

M    Thousand    Bbl    Barrels
MM    Million    Cf/d    Cubic feet per day
B    Billion    Cfe/d    Cubic feet of gas equivalent per day
T    Trillion    Btu    British thermal units
CF    Cubic feet    DD&A    Depreciation, depletion and amortization
BOE    Barrels of oil equivalent    NGLs    Natural gas liquids
Liquids    Crude oil, condensate and NGLs          
Bbl/d    Barrels per day          

 

API Gravity is a measurement of the gravity (density) of crude oil and other liquid hydrocarbons by a system recommended by the American Petroleum Institute (“API”). The measuring scale is calibrated in terms of “API degrees.” The higher the API gravity, the lighter the oil.

 

Bilateral institution refers to a country specific institution, which lends funds primarily to promote the export of goods from that country. Examples of bilateral institutions are Ex-Im (U.S.), Hermes (Germany), SACE (Italy), COFACE (France), and JBIC (Japan).

 

BOE is a term used to quantify oil and natural gas amounts using the same measurement. Gas volumes are converted to barrels of oil equivalent on the basis of energy content, where the volume of natural gas that when burned produces the same amount of heat as a barrel of oil (6,000 cubic feet of gas equals one barrel of oil equivalent).

 

British Thermal Units (“Btu”) is a standardized unit of measure for energy, equivalent to the amount of heat required to raise the temperature of one pound of water one degree Fahrenheit. Ten thousand MMBtu (million Btu) is the standard volume for exchange traded natural gas derivative contracts, the approximate heat content of ten thousand Mcf (thousand cubic feet) of natural gas.

 

Delineation or appraisal well is a well drilled in an unproven area adjacent to a discovery well to define the boundaries of the reservoir.

 

Development well is a well drilled within the proved area of an oil or natural gas reservoir to a depth of a stratigraphic horizon known to be productive.

 

Dry hole is a well incapable of producing hydrocarbons in sufficient commercial quantities to justify future capital expenditures for completion and additional infrastructure.

 

Economic interest method pursuant to production sharing contracts is a method by which the Company’s share of the cost recovery revenue and the profit revenue is divided by market oil and gas prices and represents the volume that the Company is entitled to. The lower the commodity price, the higher the volume entitlement, and vice versa.

 

Exploratory well is a well drilled to find and produce oil or natural gas reserves that is not a development well.

 

Farm-in or farm-out is an agreement whereby the owner of a working interest in an oil and gas lease assigns the working interest or a portion thereof to another party who desires to drill on the leased acreage. The assignor usually retains a royalty or reversionary interest in the lease. The interest received by an assignee is a “farm-in,” while the interest transferred by the assignor is a “farm-out.”

 

Field is an area consisting of a single reservoir or multiple reservoirs all grouped on or related to the same individual geological structural feature or stratigraphic condition.

 

Floating Production Storage and Offloading (“FPSO”) technology refers to the use of a vessel that is stationed above or near an offshore oil field. Produced fluids from subsea completion wells are brought by flowlines to the vessel where they are separated, treated, stored and then offloaded to another vessel for transportation.

 

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Table of Contents
Gross acres or gross wells are the total acres or wells in which the Company has a working interest.

 

Hydrocarbons are organic compounds of hydrogen and carbon atoms that form the basis of all petroleum products.

 

Lifting is the amount of liquids each working-interest partner takes physically. The liftings may actually be more or less than actual entitlements based on royalties, working interest percentages, and a number of other factors.

 

Liquefied Natural Gas (“LNG”) is a gas, mainly methane, which has been liquefied in a refrigeration and pressure process to facilitate storage and transportation.

 

Liquefied Petroleum Gas (“LPG”) is a mixture of butane, propane and other light hydrocarbons. At normal temperature it is a gas, but when cooled or subjected to pressure it can be stored and transported as a liquid.

 

Multilateral institution refers to an institution with shareholders from multiple countries that lends money for specific development reasons. Examples of multilateral institutions are International Finance Corporation (“IFC”), European Bank for Reconstruction and Development (“EBRD”), and Asian Development Bank (“ADB”).

 

Natural Gas Liquids (“NGLs”) are primarily ethane, propane, butane and natural gasolines which can be extracted from wet natural gas and become liquid under various combinations of increasing pressure and lower temperature.

 

Net acreage and net oil and gas wells are obtained by multiplying gross acreage and gross oil and gas wells by the Company’s working interest percentage in the properties.

 

Net pay is the amount of oil or gas saturated rock capable of producing oil or gas.

 

OPEC is the abbreviation for Organization of Petroleum Exporting Countries.

 

Production Sharing Contract (“PSC”) is a contractual agreement between the Company and a host government whereby the Company, acting as contractor, bears all exploration, development and production costs in return for an agreed upon share of the proceeds from the sale of production.

 

Producible well is a well that is found to be capable of producing hydrocarbons in sufficient quantities such that proceeds from the sale of production exceed production expenses and taxes.

 

Prospective acreage is lease acreage on which wells have not been drilled or completed to a point that would permit the production of commercial quantities of oil and natural gas.

 

Proved acreage is acreage that is allocated to producing wells or wells capable of production or to acreage that is being developed.

 

Reservoir is a porous and permeable underground formation containing oil and/or natural gas enclosed or surrounded by layers of less permeable rock and is individual and separate from other reservoirs.

 

Subsea tieback is a well with the wellhead equipment located on the bottom of the ocean.

 

Take-or-Pay is a type of contract clause where specific quantities of a product must be paid for, even if delivery is not taken. Normally, the purchaser has the right in following years to take product that had been paid for but not taken.

 

Trend or Play is an area or region of concentrated activity with a group of related fields and prospects.

 

Working interest is the percentage of ownership the Company has in a joint venture, partnership, consortium, project or acreage. Net working interest is working interest after deducting royalties.

 

West Texas Intermediate (“WTI”) crude oil is a light, sweet crude oil (high API gravity, low sulfur) used as the benchmark for U.S. crude oil refining and trading. WTI is deliverable at Cushing, Oklahoma to fill New York Mercantile Exchange (“NYMEX”) futures contracts for light, sweet crude oil.

 

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Table of Contents

PART I

 

ITEMS 1 AND 2 - BUSINESS AND PROPERTIES.

 

Unocal Corporation was incorporated in Delaware in 1983, to operate as the parent of Union Oil Company of California (“Union Oil”), which was incorporated in California in 1890. Virtually all operations are conducted by Union Oil and its subsidiaries. The terms “Unocal” and “the Company” as used in this report mean Unocal Corporation and its subsidiaries, except where the text indicates otherwise.

 

Unocal is one of the world’s leading independent oil and gas exploration and production companies, with principal operations in North America and Asia. Unocal is also a leading producer of geothermal energy and a provider of electrical power in Asia. Other activities include ownership in proprietary and common carrier pipelines, natural gas storage facilities and the marketing and trading of hydrocarbon commodities.

 

Information required under Items 1 and 2 are presented together in the following discussion of the Company’s business and properties and should be read in conjunction with Management’s Discussion and Analysis of Financial Condition (“MD&A”) and Results of Operations in Item 7 of this report, including the discussion of risk factors and the Cautionary Statement.

 

The Company makes available free of charge, on or through its Internet website, its annual reports on Form 10-K, quarterly reports on Form 10-Q, current reports on Form 8-K and all amendments to those reports as soon as reasonably practicable after such material is electronically filed with the Securities and Exchange Commission. The Company’s Internet address is http://www.unocal.com. The Company will also make available to any stockholder, without charge, copies of its Annual Report on Form 10-K as filed with the SEC. For copies of this, or any other filings, please contact: Unocal Stockholder Services, 2141 Rosecrans Avenue, Suite 4000, El Segundo, California 90245 or call (800) 252-2233.

 

STRATEGIC FOCUS

 

The Company’s strategy is focused on creating value for its stockholders by continuing to advance oil and gas development projects and delivering successful exploration results through the drill bit. The Company is striving to create such value while maintaining a strong balance sheet, which was strengthened in 2003 with significant reductions in long-term debt and other financings.

 

  The Company’s advancement of development projects is focused in deepwater Indonesia, the Gulf of Mexico deepwater, the Gulf of Thailand, the Azerbaijan portion of the Caspian Sea and Alaska.

 

  The Company is committed to streamlining and maintaining a profitable and sustainable North American business, with stable production and manageable capital requirements. In 2003, the Company moved aggressively to restructure its operations to fit this profile by selling assets, exchanging properties and selling its equity interests in Matador Petroleum Corporation (“Matador”) and Tom Brown, Inc. (“Tom Brown”).

 

  The Company’s global exploration effort picked up steam in 2003 and was focused in the Gulf of Mexico deepwater, Indonesia deepwater and the Gulf of Mexico deep shelf. The results in the deepwater of the Gulf of Mexico and Indonesia were very encouraging. However, the results in the Gulf of Mexico deep shelf were disappointing.

 

  Construction of the Baku-Tbilsi-Ceyhan (“BTC”) pipeline, which will transport oil from the Azerbaijan International Operating Company (“AIOC”) development project in the Caspian Sea to the Mediterranean port of Ceyhan for export to world markets, has made significant progress.

 

  The Company strengthened its Asia natural gas position by signing agreements to explore for and develop natural gas in the Xihu Trough area of the East China Sea, the execution of a new gas sales agreement in Bangladesh to develop the Moulavi Bazar natural gas field for the domestic Bangladesh market and reaching a heads of agreement with the Petroleum Authority of Thailand to extend the terms and increase the quantities of natural gas production in Thailand.

 

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Table of Contents

SEGMENT AND GEOGRAPHIC INFORMATION

 

Financial information relating to the Company’s business segments, geographic areas of operations, and sales revenues by classes of products is presented in note 31 to the consolidated financial statements and the selected financial data section in Item 8 of this report.

 

EXPLORATION AND PRODUCTION

 

Unocal’s primary activities are oil and gas exploration, development and production, and they are carried out by business units in North America and Internationally in Asia and other locations around the world. In 2003, the Company’s worldwide average production was approximately 160 MBbl/d of liquids and 1,728 MMcf/d of natural gas, primarily from U.S. onshore and offshore in the U.S. Gulf of Mexico, in the Gulf of Thailand, and offshore East Kalimantan, Indonesia. Approximately 39 percent of the Company’s worldwide production in 2003 and 27 percent of the Company’s worldwide proved oil and gas reserves at year-end 2003 were in the U.S.   Exploration and production net properties accounted for approximately 89 percent of Unocal’s total net properties at December 31, 2003. Exploration and production properties in the U.S., as a percentage of total exploration and production properties were 39 percent in 2003.

 

The Company reports all reserve and production data pursuant to production sharing contracts utilizing the economic interest method, which excludes host country shares. The Company also reports natural gas reserves and production on a dry basis, with natural gas liquids included with crude oil and condensate volumes. Information regarding oil and gas financial data, oil and gas reserve data and the related present value of future net cash flows from oil and gas operations is presented on pages 133 through 142 of this report. During 2003, certain estimates of the Company’s U.S. underground oil and gas reserves as of December 31, 2002, were filed with the U.S. Department of Energy and State agencies under the name of Union Oil. Such estimates were essentially identical to the corresponding estimates of such reserves at December 31, 2002, included in this report.

 

Net Proved Reserves

 

Estimated net quantities of the Company’s proved liquids and natural gas reserves at December 31, 2003, 2002 and 2001, including its proportional shares of the reserves of equity investees, were as follows:

 

    

U.S.

Lower

48


   Alaska

   Canada

  

Total

N.A.


   Far East

   Other

  

Total

Int’l


   Total

2003                                        

Liquids - million barrels

   141    70    57    268    217    190    407    675

Natural gas - billion cubic feet

   1,395    183    315    1,893    3,994    618    4,612    6,505

Millions of barrels oil equivalent

   373    101    109    583    883    293    1,176    1,759
2002                                        

Liquids - million barrels

   165    74    56    295    200    186    386    681

Natural gas - billion cubic feet

   1,896    180    306    2,382    3,787    390    4,177    6,559

Millions of barrels oil equivalent

   481    104    107    692    831    251    1,082    1,774
2001                                        

Liquids - million barrels

   161    74    51    286    208    199    407    693

Natural gas - billion cubic feet

   1,965    212    289    2,466    3,873    410    4,283    6,749

Millions of barrels oil equivalent

   489    109    99    697    854    267    1,121    1,818

 

There were no amounts of proved reserves attributable to minority interests at December 31, 2003. The year-end 2002 proved reserves included reserves attributable to minority interests of approximately 2 million barrels of liquids and 29 billion cubic feet of natural gas in the U.S. Lower 48, while 2001 proved reserves included 32 million barrels of liquids and 397 billion cubic feet of natural gas in the U.S. Lower 48. The volumes attributable to minority interests in the U.S. Lower 48 for 2001 primarily reflected the outside ownership in the Company’s Pure Resources Inc. (“Pure”) subsidiary at that time. For additional details, see the Oil and Gas Reserve Data in Item 8 of this report.

 

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Net Daily Production

 

Net quantities of the Company’s daily liquids and natural gas production for the years 2003, 2002 and 2001, including its proportional shares of production of equity investees, were as follows:

 

    

U.S.

Lower

48


   Alaska

   Canada

  

Total

N.A.


   Far East

   Other

  

Total

Int'l


   Worldwide

2003                                        

Liquids - million barrels

   43    21    17    81    59    20    79    160

Natural gas - billion cubic feet

   616    57    90    763    877    88    965    1,728

Millions of barrels oil equivalent

   145    31    32    208    205    35    240    448
2002                                        

Liquids - million barrels

   52    24    18    94    53    20    73    167

Natural gas - billion cubic feet

   719    76    91    886    847    93    940    1,826

Millions of barrels oil equivalent

   172    37    32    241    194    36    230    471
2001                                        

Liquids - million barrels

   59    25    16    100    51    19    70    170

Natural gas - billion cubic feet

   905    103    101    1,109    829    65    894    2,003

Millions of barrels oil equivalent

   210    42    33    285    189    30    219    504

 

Net daily production of liquids in the U.S. Lower 48 included volumes attributable to minority interests of approximately 7 MBbl/d and 9 MBbl/d for 2002 and 2001, respectively. There were no liquids volumes attributable to minority interests in 2003. Natural gas net daily production in the U.S. Lower 48 included volumes attributable to minority interests of approximately 5 MMcf/d, 82 MMcf/d and 102 MMcf/d for 2003, 2002 and 2001, respectively. In 2002 and 2001, the volumes attributable to minority interests in the U.S. Lower 48 primarily reflected the outside ownership in the Company’s Pure subsidiary.

 

Oil and Gas Acreage

 

As of December 31, 2003, the Company’s holdings of oil and gas rights acreage were as follows:

 

     (Thousands of acres)

     Proved Acreage

   Prospective Acreage

     Gross

   Net

   Gross

   Net

U.S. Lower 48

   1,672    728    8,597    5,329

Alaska

   271    57    604    349

Canada

   577    286    2,274    1,139
    
  
  
  

North America Total

   2,520    1,071    11,475    6,817

Far East

   983    571    29,247    10,515

Other

   45    24    6,410    3,960
    
  
  
  

International Total

   1,028    595    35,657    14,475
    
  
  
  

Worldwide

   3,548    1,666    47,132    21,292
    
  
  
  

 

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Producible Oil and Gas Wells

 

The numbers of oil and gas producible wells at December 31, 2003 were as follows:

 

     Oil

   Gas

     Gross

   Net

   Gross

   Net

U.S. Lower 48

   5,033    2,800    1,952    1,025

Alaska

   698    127    29    18

Canada

   1,491    784    626    343
    
  
  
  

North America Total

   7,222    3,711    2,607    1,386

Far East

   302    233    891    582

Other

   110    41    11    7
    
  
  
  

International Total

   412    274    902    589
    
  
  
  

Worldwide (a)

   7,634    3,985    3,509    1,975
    
  
  
  

 

(a) The Company had 179 gross and 66 net producible wells with multiple completions.

 

Drilling in Progress

 

The numbers of oil and gas wells in progress at December 31, 2003 were as follows:

 

     Gross

   Net

U.S. Lower 48

   41    23

Alaska

   1    0

Canada

   16    10
    
  

North America Total

   58    33

Far East

   17    13

Other

   14    2
    
  

International Total

   31    15
    
  

Worldwide (a) (b)

   89    48
    
  

 

(a) Excludes service wells in progress (3 gross and 3 net).

 

(b) The Company had one waterflood project under development at December 31, 2003.

 

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Table of Contents

Net Oil and Gas Wells Completed and Dry Holes

 

The following table shows the number of net wells drilled to completion:

 

     Productive

   Dry

     2003

   2002

   2001

   2003

   2002

   2001

Exploratory

                             

U.S. Lower 48

   8    23    66    8    17    18

Alaska

   1    2    2       3   

Canada

   14    20    23    4    9    6
    
  
  
  
  
  

North America Total

   23    45    91    12    29    24

Far East

   7    19    23    10    6    9

Other

                  2
    
  
  
  
  
  

International Total

   7    19    23    10    6    11
    
  
  
  
  
  

Worldwide

   30    64    114    22    35    35
    
  
  
  
  
  

Development

                             

U.S. Lower 48

   75    54    96       1   

Alaska

   3    2    8         

Canada

   51    56    51    3    8    6
    
  
  
  
  
  

North America Total

   129    112    155    3    9    6

Far East

   118    174    67    1    1   

Other

   4    3    3         
    
  
  
  
  
  

International Total

   122    177    70    1    1   
    
  
  
  
  
  

Worldwide

   251    289    225    4    10    6
    
  
  
  
  
  

 

NORTH AMERICA:

 

U.S. LOWER 48

 

The U.S. Lower 48 business is primarily comprised of the Company’s exploration and production operations in the onshore area of the Gulf of Mexico region located in Texas, Louisiana, and Alabama; operations in New Mexico and Colorado; and the shelf and deepwater areas of the Gulf of Mexico.

 

The Company holds approximately 5.3 million net acres of prospective land in the U.S. Lower 48. Nearly 21 percent of the prospective acreage is located in federal leases, offshore in the Gulf of Mexico. Prospective lands include over 3.7 million net acres of fee mineral lands, which are primarily located in Alabama, Arkansas, Texas, Mississippi, Florida and Louisiana. The majority of the fee mineral lands were held for sale at the end of 2003. The Company also holds approximately 728 thousand net acres of proved lands. Approximately 20 percent of these proved lands are located in federal leases, offshore in the Gulf of Mexico. Onshore proved acreage is primarily located in Texas, New Mexico, Louisiana, Alabama and Colorado.

 

In 2003, net liquids production averaged 43 MBbl/d, which was produced from fields onshore and offshore the Gulf of Mexico, primarily in Texas, Louisiana, Alabama and New Mexico. Net natural gas production averaged 616 MMcf/d, which was principally from fields in the offshore Gulf of Mexico and onshore, primarily in Texas, Louisiana, New Mexico and Colorado. In 2003, the Company’s production base in the region was impacted by the sale of assets, including the sale of equity interests in Tom Brown and Matador and continued field declines.

 

A substantial portion of the crude oil and natural gas produced in the U.S. Lower 48 operations is sold to the Company’s Trade business segment. The remaining production is sold to third-parties at spot market prices or under long-term contracts.

 

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Gulf of Mexico Shelf and Onshore

 

During 2003, the Company refocused its efforts in the Gulf of Mexico shelf and onshore areas to improve its cost structure by selling non-core properties with low margins. However, the Company retained its deep mineral rights from a substantial number of the properties sold.

 

The Company’s exploration program in the Gulf of Mexico shelf was focused on the deep shelf. While the Company achieved some measure of success in early 2003, overall performance was disappointing. During an 18-month drilling program that began in 2002, the Company drilled 15 wells, of which 10 were dry holes. In 2003, the Company had two noteworthy discoveries in the deep shelf – Harvest and Red Pepper. The Harvest discovery located on West Cameron Block 44 commenced production in late June 2003. In late October, the Company also drilled a successful appraisal well on the Harvest deep shelf prospect. The Company placed the Harvest-2 well on production in late 2003. Production at the Red Pepper discovery, located on High Island Block 37, commenced in October 2003. While the results of the deep shelf program have been disappointing, the Company believes that even modest deep shelf discoveries are advantaged due to the potential speed and low cost in bringing them to production.

 

Net production in 2003, which was 70 percent weighted toward natural gas, averaged 145 MBOE/d. The average production in 2003 was approximately 15 percent lower than the previous year, principally from the sale of non-core properties and natural field declines.

 

Deepwater Gulf of Mexico

 

Over the past five years, the Company has acquired acreage positions in the deepwater Gulf of Mexico, with interests in 224 exploration leases. The Company’s acreage is primarily in the Subsalt/Foldbelt trend, which lies beyond the Primary Basin deepwater trend. Further offshore in the Subsalt/Foldbelt trend, sometimes referred to as the “ultra-deep”, the Company has a number of prospects in water depths of 5,000 feet and greater. The Company was an early entrant in the ultra-deep area and has interests in 128 blocks. In 2003, the Company relinquished 44 deepwater Gulf of Mexico blocks before their expiration dates to focus its deepwater Gulf of Mexico acreage positions on blocks that have more potential.

 

In October, the Company completed a discovery well on the Saint Malo prospect located on Walker Ridge Block 678. The discovery well encountered more than 450 feet of net oil pay. Based on the evaluation of this well, the Company expects to begin an appraisal program in 2004. The Company holds a 28.75 percent working interest in the prospect. In addition, the Company farmed-in to an exploratory well on the Puma prospect, located on Green Canyon Block 823, to earn a 15 percent working interest. The prospect is an exploration play offsetting the Mad Dog discovery. The well was a discovery and encountered approximately 500 feet of net oil pay. The Puma discovery’s proximity to the Mad Dog field allows for the option of either a stand-alone development or a tie-back, depending on future appraisal results. The Puma discovery is structurally complex and will require additional seismic data and appraisal drilling to determine its size.

 

The Company continues to move forward with studies on development options for its Trident discovery. The Trident prospect covers seven blocks in Alaminos Canyon in the ultra-deep water of the Gulf of Mexico. The Company is in discussions with other operators in the area about development scenarios and joint development planning. The Company is the operator of the discovery and has a 59.5 percent working interest in a seven-block area.

 

The Company participated in discoveries made on the Mad Dog and K-2 fields in prior years. The Company has a 15.6 percent working interest in Mad Dog on Green Canyon Block 826. In 2003, development of Mad Dog continued on track and the Company anticipates first production in the first half of 2005, with expected gross peak production of 75 MBbl/d of liquids and 30 MMcf/d of natural gas in 2007. The Company has committed approximately $225 million for its portion of the development costs for Mad Dog. The K-2 discovery is located on Green Canyon Block 562. At the end of 2003, the co-venture integrated project team of the K-2 discovery completed a development plan, and the working interest owners sanctioned the project in early 2004. The Company has committed approximately $50 million for its portion of the development costs. The Company holds a 12.5 percent working interest in the K-2 discovery.

 

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The Company completed a successful appraisal well on the Champlain discovery in July 2003 and has a 30-percent working interest in the prospect. The Company and its co-venturers are working on development options with the aim of sanctioning development of the Champlain discovery in 2004. While the Champlain field is small for a stand-alone development, it is located near large discoveries that could enable early production through subsea tiebacks or other joint development options.

 

The Company participated in the prior discovery of the Mirage prospect, located on Mississippi Canyon Block 941, where it has a 25 percent non-operating working interest. In 2003, the Company signed a participation agreement with another company that would allow them to earn an interest in the prospect by drilling a well in 2004. Upon completion of the farm-in requirements, the Company’s interest will drop to 8.57 percent.

 

ALASKA

 

The Company operates ten platforms in the Cook Inlet and five producing natural gas fields. The Company also holds working interests in two North Slope fields. The Company has a 10.52 percent working interest in the Endicott field and a 4.95 percent working interest in the Kuparuk and Kuparuk satellite fields.

 

In 2003, the Company’s net natural gas production from the Cook Inlet averaged 57 MMcf/d. Pursuant to agreements with the purchaser of the Company’s former agricultural products business, most of the Company’s natural gas production was sold, at an agreed price, for feedstock to a fertilizer manufacturing operation in Nikiski, Alaska.

 

In 2003, net liquids production averaged approximately 21 MBbl/d of which about 55 percent was from the North Slope. All of the Company’s Alaska crude oil production is sold to third parties at spot market prices.

 

The Company also has an interest in the Ninilchik Unit, on the South Kenai Peninsula, which began first production from five wells in 2003. The production from these wells was put into the Company’s gas storage facility in 2003. The Ninilchik wells are currently producing 14 MMcf/d net to the Company. The Company has a 40 percent non-operating interest in the unit. The Company has a contract to sell up to 450 billion cubic feet of natural gas to an affiliate of ENSTAR Natural Gas Company and began deliveries on the contract in January 2004. ENSTAR distributes natural gas to Anchorage, the Matanuska-Susitna Valley, and the Kenai Peninsula. The natural gas sold to ENSTAR is priced based on a 36-month trailing average of Henry Hub natural gas prices.

 

The Company discovered a new natural gas field at the Happy Valley prospect located approximately seven miles southeast of Ninilchik on Alaska’s Kenai Peninsula. The discovery well found 110 feet of natural gas pay. The Company sanctioned development of the discovery in November 2003. First production is planned for late 2004. The field is expected to produce about 25 MMcf/d during 2005, to supply the ENSTAR market. The total capital investment to develop the field is estimated to be $50 million. The Company holds a 100 percent working interest in the field.

 

CANADA

 

The Company’s operations in Canada are primarily carried out by its wholly owned subsidiary Northrock Resources Ltd. (“Northrock”), which focuses on three core areas: West Central Alberta (O’Chiese, Garrington, Caroline and Pass Creek areas), Northwest Alberta (Red Rock and Knopcik areas), and the Williston Basin (Southeastern Saskatchewan).

 

The Company’s Canadian production in 2003 averaged approximately 17 MBbl/d of liquids and 90 MMcf/d of natural gas.

 

The Company participated in drilling 127 wells in 2003 resulting in 48 natural gas wells, 65 crude oil wells and four service wells, for an overall success rate of 92 percent.

 

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INTERNATIONAL:

 

The Company’s International operations encompass oil and gas exploration and production activities outside of North America. The Company, through its International subsidiaries, operates or participates in production operations in Thailand, Indonesia, Myanmar, Bangladesh, the Netherlands, Azerbaijan, the Democratic Republic of Congo and Brazil. In 2003, International operations accounted for 56 percent and 49 percent of the Company’s natural gas and liquids production, respectively. International operations also include exploration activities and the development of energy projects primarily in Asia, Australia, Brazil and West Africa. Listed below are certain of the more material oil and gas concessions and PSCs within the International operations:

 

Certain Oil and Gas Concessions and Production Sharing Contracts

 

Country


  

Agreement Type


  

Area


   W.I. Share
%(a)


   Expiration
Date


    Renewal
Option (b)


 

Thailand

  

Concession

   Blocks 10, 11, 12 & 13    70 - 80    2012     Y (c)
    

Concession

   Block 12/27    35    2028     Y  
    

Concession

   Blocks 14A, 15A & 16A    16    2036     Y  

Myanmar

  

Production Sharing Contract

   Blocks M5 & M6    28    2028     N (d)

Indonesia

  

Production Sharing Contract

   East Kalimantan    93    2018     Y  
    

Production Sharing Contract

   Makassar Strait    90    2020     Y  
    

Production Sharing Contract

   Rapak    80    2027     Y  
    

Production Sharing Contract

   Ganal    80    2028     Y  

Azerbaijan

  

Production Sharing Contract

   Azeri, Chirag & Deepwater Portion of Gunashli    10    2024     Y  

Bangladesh

  

Production Sharing Contract

   Blocks 13 & 14    98    2024     Y  
    

Production Sharing Contract

   Block 12    98    (e )   Y  

Vietnam

  

Production Sharing Contract

   Blocks B & 48/95    42    2021     Y  
    

Production Sharing Contract

   Block 52/97    43    2029     Y  

China

  

Production Sharing Contracts

   Xihu Trough    20    2033     N  

 

(a) Share percentages rounded to the nearest whole number

 

(b) Terms of agreement renewal are subject to negotiation

 

(c) Ten-year extension option is available to the Company

 

(d) No renewal option specified in the PSC

 

(e) Production period is 25 years for gas fields from the date of approval of the development plan

 

Thailand

 

The Company, through its Unocal Thailand, Ltd. (“Unocal Thailand”) subsidiary, currently conducts oil and gas operations in five contract areas in the Pattani field located in the Gulf of Thailand. This field is subdivided into 15 operating areas. Unocal’s average net working interest in contract areas 1, 2, 3 and 5 is 62 percent and 31 percent in contract area 4, the Pailin operational area. The Company had 1,100 employees in its Thailand operations at year-end 2003. Approximately 92 percent of these employees were Thai nationals.

 

Very strong sales resulting from continued strengthening in the Thai economy and the related increase in power and gas demand capped off a record year for Unocal Thailand. New daily, monthly, and annual records were set for natural gas and liquids production. Gross natural gas production from Unocal’s –Gulf of Thailand operations in 2003 averaged 1,151 MMcf/d (627 MMcf/d net to the Company). The natural gas produced is used mainly in power generation, but it is also consumed by the industrial and transportation sectors and in the petrochemical industry. Gross crude oil and condensate production in 2003 averaged 58 MBbl/d, or 33 MBbl/d net to the Company. The produced crude oil is sold to both domestic and export markets, and the condensate is sold primarily as a petrochemical feedstock. The Company’s natural gas production fulfills approximately 30 percent of Thailand’s total electricity demand.

 

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The Company sells all of its natural gas production to PTT Public Co., Ltd. (“PTT”), under long-term natural gas sales agreements (“GSA”) with expiration dates ranging from 2010 to 2029. The GSA prices are based on formulas that allow prices to fluctuate with market prices for crude oil and refined products and are indexed to the U.S. dollar. In 2003, the Company signed a heads of agreement with PTT with a goal towards amending and extending two of the Company’s GSAs, while increasing gross contracted sales volumes from 740 MMcf/d to 850 MMcf/d in 2006, with additional increases up to 1,240 MMcf/d in subsequent years. The Company and its co-venturers also signed an agreement in 2003 with PTT to increase gross contracted gas sales volumes from the Pailin production area from 330 MMcf/d to 353 MMcf/d, and ultimately up to 368 MMcf/d around 2006. The Company has typically supplied more natural gas to PTT than the minimum daily contract quantity provision of its GSAs. The minimum gross quantity of natural gas that PTT is contractually obligated to purchase from the Company and its co-venturers under the existing GSAs in the Gulf of Thailand is now 1,093 MMcf/d for 2004.

 

In September 2003, the Company filed a notice with the government of Thailand seeking approval for the second phase of the Company’s offshore oil development. The second phase is designed to double gross oil production from the Yala and Plamuk areas to 40 MBbl/d. Current plans call for the required new facilities to be installed by mid-2005 with start-up of new production commencing shortly thereafter. The Company has a 71.25 percent working interest in the Yala and Plamuk areas (62 percent net of royalty).

 

Unocal Thailand continued to meet its ongoing contractual gas delivery commitments in 2003 by drilling 138 gross successful development wells.

 

Myanmar

 

The Company, through subsidiaries, has a 28.26 percent non-operating working interest in a PSC that produces natural gas from the Yadana field, offshore Myanmar in the Andaman Sea. The offshore facilities consist of four platforms and 14 wells. Another subsidiary of the Company has a 28.26 percent equity ownership in a pipeline company that owns and operates a natural gas pipeline extending from the offshore facilities across Myanmar’s remote southern panhandle to Ban-I-Tong at the Myanmar-Thailand border.

 

Natural gas from the Yadana field is purchased by PTT and contributes to the fuel requirements of three major power plants in Thailand. Gross natural gas production averaged 614 MMcf/d (99 MMcf/d net to the Company) in 2003, which was more than the contract rate of 525 MMcf/d. See note 31 to the consolidated financial statements for sales to PTT from the Company’s Thailand and Myanmar operations.

 

In July 2003, the President of the United States signed the Burmese Freedom and Democracy Act of 2003 and issued Executive Order 13310 expanding existing U.S. sanctions against Myanmar. The Company believes that this action will not have a material adverse effect on revenues it receives from its interests in Myanmar.

 

Indonesia

 

The Company, through its subsidiaries, held varying interests in 10 offshore PSC areas, covering approximately 8 million acres, at December 31, 2003. Eight PSC areas including East Kalimantan, Ganal, Rapak, Makassar Strait, Muara Bakau, Popodi, Papalang and Donggala are located offshore the island of Borneo, on the western side of the Makassar Strait, East Kalimantan. Two additional PSC areas, Bukat and Ambalat, are located in the Tarakan Basin offshore Northeast Kalimantan. The Company had about 1,700 employees in its Indonesian oil and gas operations at year-end 2003, of which approximately 92 percent were Indonesian nationals.

 

Gross production from Company-operated fields averaged 60 MBbl/d of liquids and 266 MMcf/d of natural gas in 2003. The average economic interest production under the PSCs was 26 MBbl/d of liquids and 151 MMcf/d of natural gas in 2003.

 

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Shelf - The Company currently operates 11 producing oil and gas fields offshore East Kalimantan. The Company has a 92.5 percent working interest in 10 of the fields, and a 46.25 percent working interest in the Attaka field.

 

Oil and associated gas production from its northern fields are processed at the Company-operated Santan terminal and liquids extraction plant, and the dry gas is transported by pipelines to an LNG plant, located nearby at Bontang, East Kalimantan. Dry gas is also transported by pipelines to a fertilizer, ammonia and methanol complex, located north of Bontang. LNG is currently sold to Japan, Korea and Taiwan and the extracted LPG is exported to Japan. Oil and gas from the Company’s southern fields are sent to the Company-operated Lawe-Lawe terminal, located onshore south of Balikpapan. The stored oil is either exported by tanker or transported by pipeline to a refinery in Balikpapan owned by Pertamina, the Indonesian national petroleum company. The gas is transported by pipeline and sold as fuel gas to the Pertamina refinery.

 

Under the terms of the Indonesia PSCs, the Company is required to sell a portion of its net entitlement crude oil production to the Indonesia government at reduced prices. For 2003, approximately 13 percent of the Company’s share of this production was sold to the government for an average price that was substantially lower than market.

 

Deep Water – The Company, through its subsidiaries, is the operator of the East Kalimantan, Ganal, Rapak and Makassar Strait PSCs. The Company holds working interests of 92.5 percent in the East Kalimantan, 90 percent in the Makassar Strait and 80 percent in the Rapak and Ganal PSCs.

 

The Company, through its subsidiaries, also holds a 24 percent non-operating working interest in the Popodi and Papalang PSCs and holds a 50 percent non-operating working interest in the Muara Bakau PSC area. The Company also holds a 19.55% non-operating working interest in the Donggala PSC and 33.75 percent non-operating working interests in the Bukat and Ambalat PSCs.

 

The Company’s new production from the deepwater West Seno oil and gas field came on line in early August 2003. The Company experienced facility related start-up and processing issues, which have been largely corrected. The Company continued to drill additional development wells, which ramped up gross production from the field to an average 15 MBOE/d in December 2003. The Company expects to achieve peak gross production rates of 35 to 45 MBOE/d from Phase 1 in 2004, rising to 55 to 65 MBOE/d when Phase 2 is completed. The field is supplying natural gas to the Bontang facility. Gross development costs for the first phase are expected to be approximately $525 million with an additional $260 million for the second phase (Unocal’s net share is expected to be approximately $475 million and $235 million for the first and second phases, respectively). The Company and its co-venturer completed financing arrangements for a portion of the total costs through the Overseas Private Investment Corporation in late March 2003 through two loans. One loan is for $300 million and covers the first phase, and the other loan is for $50 million and is for the second phase. The loan associated with the second phase is still subject to a final construction contract being obtained.

 

In 2003, the Company made a gas-condensate and oil discovery on the deepwater Gehem prospect in the Ganal PSC. Gehem-1 is the first of a series of exploration wells that are designed to test the prospectivity of deeper, previously untested intervals underlying previous deepwater discoveries offshore East Kalimantan. The Gehem-1 well encountered 617 feet of net gas and gas-condensate pay and 18 feet of net oil pay. More than 400 feet of the net pay was in a stratigraphic interval that had not been penetrated during drilling in the nearby Ranggas field. The Company believes that the Gehem structure, which covers nearly 8,000 acres, has the potential for oil pay in several zones downdip of the Gehem-1 well and in deeper intervals, which will be tested in subsequent appraisal wells in 2004. Gehem by itself has a number of characteristics that favor early development. The size of the potential Gehem resource, reservoir quality, potential high condensate yields and location relative to the Bontang liquefied natural gas plant, position Gehem to be a low-cost gas supplier to the plant.

 

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The Company also successfully completed drilling the Ranggas Selatan-1 appraisal well, extending the Ranggas field to the south on the Rapak production-sharing contract area. The Selatan-1 well penetrated 187 feet of net oil pay and 258 feet of net gas pay in several zones of high quality reservoir rock. The Company is conducting engineering studies for the development of the Ranggas field. Extending the Ranggas oil and gas accumulations was an important and positive appraisal step for the field and the results at Gehem have implications for appraising the deeper oil potential at Ranggas and optimizing the development. The Company plans to test the deeper potential at Ranggas in the equivalent zone as the primary Gehem reservoir. The Company plans to move the Ranggas development along while assessing the deep potential and options for co-development with Gehem.

 

Azerbaijan

 

The Company, through a subsidiary, has a 10.28 percent working interest in the AIOC project that is producing and developing offshore oil reserves in the Caspian Sea from the Azeri and Chirag fields. In 2003, AIOC’s gross oil production averaged 131 MBbl/d (12 MBbl/d net to the Company). AIOC currently has access to two pipelines to export its oil production: a northern pipeline route, which connects in Russia to an existing pipeline system, and a western pipeline route from Baku, Azerbaijan through Georgia. Both pipelines connect with ports on the Black Sea. In 2003, approximately 90 percent of production from the consortium was exported through the western pipeline and the remaining 10 percent through the northern pipeline.

 

AIOC is in the process of constructing Phases I and II of the offshore Azeri field in the Azeri–Chirag-Gunashli structure in the Azerbaijan sector of the Caspian Sea. Phase I, which will develop an estimated 1.5 billion gross barrels of proved crude oil reserves, is under construction and on schedule with first oil expected in early 2005. Phase II of the project is expected to be similar in size to Phase I and is expected to begin production from two additional platforms in 2006 and 2007. The Company has approved $710 million in expenditures for its share of the costs for Phases I and II. The Company anticipates financing portions of these costs. The Company closed its financing of Phase 1 development in February of 2004 and anticipates funding early in 2004. The Company, through its AIOC participation, has an equity interest in the development of a pipeline from Baku to Ceyhan, Turkey (see the discussion under the Midstream segment for further details).

 

Bangladesh

 

The Company, through its subsidiaries, holds interests in three PSCs in Bangladesh, encompassing over 3.5 million acres. Two PSCs cover Blocks 12, 13 and 14 and the third PSC covers Block 7. The Company has a 98 percent working interest in Blocks 12, 13 and 14 and is the operator. The Company’s working interest in Block 7 is 90 percent. Gross production from the Jalalabad field on Block 13 averaged 120 MMcf/d (64 MMcf/d net to the Company) of natural gas and 1,300 Bbl/d (506 b/d net to the Company) of liquids in 2003. The natural gas production supplies approximately 10 percent of the country’s gas demand. The Company also discovered the Moulavi Bazar gas field on Block 14 in 1999 and the Bibiyana field, a major gas field located on Block 12, in 1998.

 

Natural gas sales in the country have increased and the Company and Petrobangla, the state oil and gas company of Bangladesh, have amended agreements to increase the take-or-pay volume for natural gas sold to Petrobangla. The new agreement increased the take-or-pay volume of natural gas from the Jalalabad field from 80 MMcf/d to 100 MMcf/d gross. In addition, the Company signed agreements with Petrobangla to develop and produce natural gas from the Moulavi Bazar field. Under the agreement, the Company expects to produce 70 to 100 MMcf/d of natural gas beginning in the first quarter of 2005 subject to timely government approvals. Total development cost of the project is estimated at approximately $45 million.

 

The Netherlands

 

The Company, through a subsidiary, has interests ranging from 34 percent to 80 percent in four blocks in the Netherlands sector of the North Sea. Average gross production in 2003 was approximately 5 MBbl/d of crude oil (4 MBbl/d net to the Company) and 13 MMcf/d (7 MMcf/d net to the Company) of natural gas. The Company is the operator and has an average 70 percent working interest.

 

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Democratic Republic of Congo

 

The Company, through a subsidiary, has a 17.7 percent non-operating working interest in the rights to explore and produce hydrocarbons in the entire offshore area of the country. Gross production averaged about 18 MBbl/d of crude oil (2 MBbl/d net to the Company) from seven fields in 2003.

 

Brazil

 

The Company, through an affiliate, holds a 50 percent interest in a company that has a 35 percent participation agreement with Petroleo Brasileiro SA (“Petrobras”) in the Pescada-Arabaiana oil and gas project in the Potiguar basin, offshore Brazil. The agreement covered the acquisition of an initial 79 percent participation interest from Petrobras in five concession areas. The project currently consists of six production platforms and a 45-mile long, 26-inch diameter multi-phase pipeline. In 2003, gross production from the project averaged 3 MBbl/d of oil and 47 MMcf/d of natural gas. Net production from the project averaged 1 MBbl/d of oil and 17 MMcf/d of natural gas.

 

After six years of active exploration in Brazil, the Company in 2003 suspended exploration activities in the country and phased out its administrative and support operations.

 

Vietnam

 

The Company, through its subsidiaries, is the operator of two PSCs offshore southwest Vietnam in the northern part of the Malay Basin, which encompass approximately 1.1 million acres. The Company has a 42.38 percent working interest in one PSC, which includes Block B and Block 48/95. The Company made the initial gas discovery on the Kim Long prospect on Block B in 1997. The Company also holds a 43.4 percent working interest in a PSC for Block 52/97, which covers 500,000 acres.

 

In total the Company has drilled 13 successful wells offshore Vietnam, three of which were drilled in 2003. Also in 2003, the Company received approval for a development area and submitted an outline development plan to PetroVietnam, the national oil and gas company, for several natural gas trends offshore southwest Vietnam.

 

The Company continues to work towards commercializing its offshore natural gas resources. The Company is in discussions with PetroVietnam concerning a natural gas pipeline to serve power plants proposed for construction in southern Vietnam.

 

China

 

The Company, through its subsidiaries, signed five PSCs in 2003 to explore and develop natural gas resources in the Xihu Trough, off the coast of Shanghai, in the East China Sea. The project area covers nearly 5.5 million acres in approximately 300 feet of water. The project scope includes appraisal and development of discovered fields, as well as further exploration potential. The Company is working with China National Offshore Oil Corporation (“CNOOC”), China New Star Petroleum Corporation, the Shanghai Municipality and the State Planning Commission on these projects. CNOOC is the operator of all five contract areas. The appraisal and exploration work for Phase 1 of the project will focus on development of the resources in and around the 173,000-acre Chunxiao Block. The near-term work program involves evaluation of technical information on wells drilled in the past, to process recently acquired seismic data, and to finalize the appraisal and development program for 2004. The Company has the option to withdraw from the project in October 2004 if sufficient commercial reserves are not proven. If the exploration and appraisal programs prove sufficient reserves, commercial gas production could begin in late 2005. Natural gas from the project would be delivered by pipeline 220 miles to the Zhejiang province and Shanghai area markets. Liquids would be transported by pipeline to the Pinghu offshore development that is 37 miles from the proposed Xihu central processing platform. The Chinese government has encouraged the project participants to bring production on stream as soon as possible, targeting the middle of 2005. Production from the first phase of development could be 250 MMcf/d within two years of first production. The Company holds a 20-percent working interest in the five PSCs.

 

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Australia

 

In 2003, the Company, through a subsidiary, acquired additional exploration areas off the coast of southeastern Australia. The Company acquired a 50 percent non-operating working interest in Block T/35P and T/36P in the Otway and Sorrel Basins between Victoria and Tasmania.

 

The Company, through the same subsidiary, also holds two other exploration blocks offshore southeast Australia. The Company holds a 50 percent non-operating working interest in Block T/32P, which is located in the Sorell Basin, off the northwestern shore of Tasmania. In addition, the Company holds a 33.33 percent non-operating working interest in Block VIC/P52, which is located in the Otway Basin, offshore Victoria.

 

In 2003, the Company, through another subsidiary, also acquired a 50 percent non-operating working interest in Block WA-274-P off the coast of Western Australia in the Browse Basin. In total, the Company holds interests in over 5 million acres in the five blocks held offshore Australia.

 

TRADE

 

The primary function of the Trade segment is to externally market the Company’s hydrocarbon production. Marketing activities include transporting and selling the Company’s production. To that end, the Trade segment conducts the majority of the Company’s: (a) worldwide crude oil and condensate marketing activities, and (b) North American natural gas marketing activities, excluding those of the Alaska business unit. Commodities are sold to third parties at market prices, terms and conditions. Most of the Company’s U.S. production is sold on an intracompany basis from the Exploration and Production segment to the Trade segment at market prices and then resold by the Trade segment to third-party customers. These intracompany sales and purchase transactions, including any intracompany profits and losses, are eliminated upon consolidation. To market the Company’s crude oil production, the segment enters into various sale and purchase transactions with unaffiliated oil and gas producing, refining, marketing and trading companies. These transactions effectively transfer the commodities from production locations to industry marketing centers with higher volumes of commercial activity and greater market liquidity. These transactions allow the Company to better manage its commodity-related risks and seek additional revenues beyond the market values available at production locations. Currently, these sale and purchase transactions represent a significant portion of the segment’s U.S. crude oil sales and purchases.

 

The Company’s non-U.S. crude oil and condensate production is generally marketed by the Trade segment on a commission or fee basis on behalf of the Exploration and Production segment. Intracompany profits and losses related to these marketing arrangements are eliminated upon consolidation.

 

The Trade segment is also responsible for implementing commodity-specific risk management activities on behalf of the Exploration and Production segment. The objectives of these risk management activities include reducing the overall volatility of the Company’s cash flows and preserving revenues. The segment enters into various hydrocarbon derivative financial instrument contracts, such as futures, swaps and options (derivative contracts), to hedge or offset portions of the Company’s exposures to commodity price changes for future sales transactions. These commodity-risk management activities are authorized by the Company’s senior management and board of directors.

 

The segment also purchases crude oil, condensate and natural gas for resale from certain of the Company’s royalty owners, joint venture partners and unaffiliated oil and gas producing, refining, and trading companies.

 

The segment also trades hydrocarbon derivative instruments, for which hedge accounting is not used, to exploit anticipated opportunities arising from commodity price fluctuations. These instruments primarily consist of exchange-traded futures and options contracts. The segment also purchases limited amounts of physical inventories for energy trading purposes when arbitrage opportunities arise. These trading activities are subject to internal restrictions, including value at risk limits, which measure the Company’s potential loss from likely changes in market prices.

 

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As mentioned above, a large portion of the Exploration and Production segment’s production is sold to the Trade segment. However, since this production is sold to the Trade segment at market prices, the Trade segment’s business is, as a consequence, a low-margin business. Intracompany profits and losses related to the Trade segment’s intracompany purchases, commissions, or fee arrangements are eliminated upon consolidation.

 

For additional details on the Trade segment activities, see note 31 to the consolidated financial statements in Item 8 of this report.

 

MIDSTREAM

 

The Midstream segment is comprised of the Company’s pipelines business and North America gas storage businesses.

 

The pipelines business principally includes the Company’s equity interests in certain petroleum pipeline companies and wholly-owned pipeline systems throughout the U.S. Included in Unocal’s pipeline investments is the Colonial Pipeline Company, in which the Company holds a 23.44 percent equity interest. The Colonial Pipeline system runs from Texas to New Jersey and transports a significant portion of all petroleum products consumed in its 13-state market area. Also included is the Unocal Pipeline Company, a wholly-owned subsidiary, which holds a 1.36 percent participation interest in the TransAlaska Pipeline System (“TAPS”). TAPS transports crude oil from the North Slope of Alaska to the port of Valdez.

 

The Company also holds a 27.75 percent interest in the Trans-Andean oil pipeline, which transports crude oil from Argentina to Chile. This pipeline was held for sale at December 31, 2003.

 

The Company, through an equity investee and its working interest in AIOC, is participating in the construction of a 42-inch pipeline from Baku, Azerbaijan to Ceyhan, Turkey. The BTC pipeline will carry crude oil from Azerbaijan through Georgia and Turkey to the deep water port facilities on the Mediterranean Sea. The pipeline is planned to have a crude oil capacity of 1 million Bbl/d. The pipeline is estimated to cost approximately $3 billion and is expected to be in operation in the middle of 2005. Construction on the pipeline has progressed with the overall project now more than 50 percent complete. The Company has an 8.9 percent equity interest in the pipeline company and is one of eleven shareholders. A financing agreement of up to 70 percent of the pipeline’s cost closed in February 2004.

 

The Company and Marathon Oil formed the Kenai Kachemak Pipeline LLC, which operates a natural gas pipeline between Kenai and Ninilchik in Alaska, which began operations in 2003. The Kachemak pipeline is approximately 33 miles in length.

 

The Company owns varying interests in natural gas storage facilities in west-central Canada and Texas. The Company, through Canadian subsidiaries, holds a 94 percent interest in the Aitken Creek Gas Storage Project in British Columbia, which was expanded to 48 billion cubic feet of capacity and 500 MMcf/d of deliverability. The Company also holds an interest in the Cal Ven Pipeline and the Alberta Hub natural gas storage facility in Alberta. The Company also operates the Keystone Gas Storage Project in West Texas with a storage capacity of 3 BCF and holds a 100 percent interest in the project.

 

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GEOTHERMAL AND POWER OPERATIONS

 

The Company is a producer of geothermal energy, with more than 35 years experience in geothermal resource exploration, reservoir delineation and management. The Company also has proven experience in planning, designing, building and operating private power projects and related project finance and economics. The Company, through its subsidiaries, operates major geothermal fields producing steam for power generation projects at Gunung Salak and Wayang Windu in Indonesia and at Tiwi and Mak-Ban in the Philippines. Together, these projects have a combined installed electrical generating capacity of 1,120 megawatts.

 

Indonesia - The Company develops and produces geothermal steam pursuant to the terms of exclusive Joint Operation contracts with Pertamina and sells geothermal steam to PT PLN (Persero) (“PLN”), the state electricity company, to fuel three power generation plants at Gunung Salak, West Java, with a total installed capacity of 165 megawatts, pursuant to the terms of energy sales contracts. The Company also has a 50 percent interest in Dayabumi Salak Pratama, Ltd. (“DSPL”), which operates three power generation plants with a total installed capacity of 197 megawatts associated with the Gunung Salak steam field. DSPL operates these power plants and sells electrical energy to PLN pursuant to the build-operate-transfer provisions of current Energy Sales contracts. The Company also operates the Wayang Windu geothermal power project near Bandung, West Java on behalf of an equity investee, which owns a 50 percent non-controlling interest in the project. The project, which includes a 110 megawatt power plant and geothermal steam field, is currently operating at full capacity. Title to geothermal resources rests with the Indonesian central government. The Company’s Unocal North Sumatra Geothermal, Ltd. subsidiary sold its rights and interest in the Sarulla geothermal project on the island of Sumatra, Indonesia to PLN. The sales price was $60 million, and the transaction closed in February 2004.

 

Philippines – The Republic of the Philippines retains title to geothermal resources in the ground and the National Power Corporation (“NPC”), a Philippine government-owned corporation, acts as the steward to develop steam resources. Philippine Geothermal, Inc. (“PGI”), a wholly-owned subsidiary, has developed and produced steam resources for NPC pursuant to a 1971 service contract. NPC is the owner of all of the equipment and surface lands used in steam field operations and owns and operates power plants with a combined installed generating capacity of 649 megawatts at Tiwi and Mak-Ban on the island of Luzon.

 

PGI had been operating the steam fields under an Interim Agreement with NPC while the parties were negotiating a settlement. PGI, NPC and the Power Sector Assets and Liabilities Management Corporation (“PSALM”) signed a compromise settlement agreement covering the definitive terms of settlement in March 2003. The settlement is expected to provide that: the 1971 service contract (and Interim Agreement), will be terminated upon completion by NPC of the rehabilitation of the Tiwi and Mak-Ban power plants, expected in early 2005; PGI will be granted the right to operate the steam fields until at least 2021; and PGI will sell geothermal resources to NPC/PSALM at a renegotiated price to ensure base-load operation of the Tiwi and Mak-Ban power plants. The parties are continuing the process of securing all necessary Philippine government and court approvals of the settlement.

 

Thailand - The Company, through its subsidiaries, has various equity interests in four gas-fired power plant projects in Thailand.

 

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The Company’s geothermal reserves and operating data are summarized in the following table:

 

     2003

   2002

   2001

Net proved geothermal reserves at year end: (a)

              

billion kilowatt-hours

   150    155    108

million equivalent oil barrels

   225    232    162

Net daily production

              

million kilowatt-hours

   12    13    14

thousand equivalent oil barrels

   19    20    22

Net geothermal lands in thousand acres

              

proved

   6    9    9

prospective

   314    314    314

Net producible geothermal wells

   87    85    84
    
  
  

 

(a) Includes reserves underlying a service fee arrangement in the Philippines.

 

The 2002 increase in geothermal reserves reflects the aforementioned signing of amended Joint Operations and Energy Sales Contracts in July 2002 covering operations in Indonesia.

 

Geothermal energy reserves and production data are expressed as a capacity to generate electrical power in kilowatt-hours. To facilitate comparison with the Company’s oil and gas operations the Company also reports geothermal reserves and production data in terms of equivalent barrels of oil. This calculation, which incorporates the average heat content of low sulfur residual fuel and average heat rate factor for fossil fuel power plants, yields a generation rate of 1 kilowatt-hour of electricity for each 0.0015 barrels of oil consumed. Hence, 1 million kilowatt-hours equals 1,500 equivalent oil barrels.

 

PATENTS

 

The Company holds five U.S. patents resulting from its independent research on cleaner-burning reformulated gasolines (“RFG”). The Company has entered into eight licensing agreements that grant motor gasoline refiners, blenders and importers the right to make cleaner-burning gasolines using these formulations. The Company has a uniform licensing schedule that specifies a range from 1.2 to 3.4 cents per gallon for volumes that fall under the patents.

 

The first of these patents (the ‘393 patent) was the subject of litigation initiated in the U.S. District Court for the Central District of California by the major California refiners. Following a jury verdict in a 1997 trial upholding the patent and the award of damages to the Company, the refiners appealed unsuccessfully to the U.S. Circuit Court of Appeals for the Federal Circuit. In 2000, the Company received approximately $91 million, including interest and attorneys fees, for infringement by the refiners for the period of March through July of 1996. In 2002, the Court determined that the 5.75 cent per gallon royalty rate determined by the jury in the trial would apply to the defendants’ infringing gasolines in California for the period subsequent to July 1996. No determination has been made by the Court as to the royalty rate for non-California gasolines in this action.

 

In 2002, the Company filed a lawsuit against Valero Energy Corporation in the same U.S. District Court for infringement of both the ‘393 patent and a subsequent ‘126 patent by Valero and Ultramar Diamond Shamrock (acquired by Valero in 2001). The Company is seeking 5.75 cents per gallon for motor gasolines infringing one or more claims under the patents and a trebling of the amount for willful infringement. The Company is also seeking a mandatory licensing of its patents by Valero with respect to future activities.

 

Proceedings in both of the Company’s lawsuits have been temporarily suspended pending the outcome of the reexamination of the patents discussed below.

 

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In 2001, petitions were filed with the U.S. Patent and Trademark Office (“PTO”) by Washington, D.C., law firms, acting on behalf of unnamed parties, requesting reexaminations of the ‘393 and ‘126 patents based on the existence of alleged “prior art”. In 2002, the PTO initially rejected all of the claims of the two patents as part of the reexamination process. The PTO subsequently granted a second request for reexamination of the ‘393 patent based on additional alleged prior art and later rejected all of the claims of the ‘393 patent in a non-final “Office Action.” In March 2003, the Company filed a response to this rejection, including an appeal within the PTO, which was followed by yet a third reexamination request. The Company is now awaiting an action from the USPTO in this reexamination. Likewise the Company is awaiting a response from the PTO to its submission arguing against the initial rejection of the ‘126 patent.

 

A second reexamination request of the ‘126 patent has been made, and it was merged with the first. The completion of the reexamination processes, including appeals within the PTO, is expected to take several months, but the Company believes the claims of both patents are novel and non-obvious and expects them ultimately to be sustained. Licensing fees and judgments collected during the pendency of the reexaminations are not refundable.

 

Also in 2001, ExxonMobil Corporation requested the U.S. Federal Trade Commission (“FTC”) to conduct an investigation into certain alleged unfair competition practices allegedly engaged in by the Company in the regulatory processes that established California and federal standards for RFG, thereby allegedly gaining “monopoly profits” in the RFG market. ExxonMobil requested that the FTC use its authority to fashion an appropriate remedy. Subsequently, the FTC conducted a nonpublic investigation.

 

In March 2003, the FTC issued a complaint alleging that the Company had illegally monopolized, attempted to monopolize and otherwise engaged in unfair methods of competition with respect to California RFG. The complaint alleges that the Company made materially false and misleading statements to the California Air Resources Board (“CARB”) which resulted in regulations that benefited the Company and created anticompetitive effects. The complaint alleges that the Company’s failure to disclose its ‘393 patent application to the CARB was misleading and resulted in the impression Unocal would not assert RFG patent rights. The FTC is requesting remedies that include orders that the Company cease and desist from any efforts to continue or commence any actions with respect to infringement of its RFG patents for gasolines sold in California.

 

In November 2003, an Administrative Law Judge issued an initial decision granting the Company’s motion to dismiss the compliant on the basis of Noerr-Pennington immunity and the absence of jurisdiction by the FTC to resolve substantive patent issues. The complaint counsel appealed that decision to the FTC in December 2003. Oral argument will be heard in March 2004.

 

The Company will continue to vigorously contest this action and believes that it did not engage in misleading or deceptive practices before the CARB.

 

COMPETITION

 

The energy resource industry is highly competitive around the world. As an independent oil and gas exploration and production company, Unocal competes against integrated oil and gas companies, independent oil and gas companies, government-owned oil and gas companies, individual producers, marketing companies and operators for finding, developing, producing, transporting and marketing oil and gas resources. The Company believes that it is in a position to compete effectively. Competition occurs in bidding for U.S. prospective leases or international exploration rights, acquisition of geological, geophysical and engineering knowledge, and the cost-efficient exploration, development, production, transportation, and marketing of oil and gas. The future availability of prospective leases/concessions is subject to competing land uses and federal, state, foreign and local statutes and policies. The principal factors affecting competition for the energy resource industry are oil and gas sales prices, demand, worldwide production levels, alternative fuels and government and environmental regulations. The Company’s geothermal and power operations are in competition with producers of other energy resources.

 

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EMPLOYEES

 

As of December 31, 2003, Unocal and its subsidiaries had about 6,700 employees compared to 6,615 and 6,980 in 2002 and 2001, respectively. Of the total Unocal employees at year-end 2003, approximately 220 in the U.S. were represented by various labor unions, 420 in Thailand were represented by a trade union and 180 in Philippines were represented by a trade union.

 

GOVERNMENT REGULATION

 

As a lessee from the U.S. government, Unocal is subject to Department of the Interior Minerals Management Service regulations covering activities onshore and on the Outer Continental Shelf (“OCS”). In addition, state regulations impose strict controls on both state-owned and privately-owned lands.

 

Some federal and state bills would, if enacted, significantly and adversely affect Unocal and the petroleum industry. These include the imposition of additional taxes, land use controls, prohibitions against operating in certain foreign countries and restrictions on exploration and development.

 

Certain interstate crude oil pipeline subsidiaries of Unocal are regulated (as common carriers) by the Federal Energy Regulatory Commission.

 

Regulations promulgated by the Environmental Protection Agency (“EPA”), the Department of the Interior, the Department of Energy, the State Department, the Department of Commerce and other government agencies are complex and subject to change. New regulations may be adopted. The Company cannot predict how existing regulations may be interpreted by enforcement agencies or court rulings, whether amendments or additional regulations will be adopted, or what effect such changes may have on its current or future business or financial condition.

 

ENVIRONMENTAL REGULATION

 

Federal, state and local laws and provisions regulating the discharge of materials into the environment or otherwise relating to environmental protection have continued to impact the Company’s operations. Significant federal legislation applicable to the Company’s operations includes the following: the Clean Water Act, as amended in 1977; the Clean Air Act, as amended in 1977 and 1990; the Solid Waste Disposal Act, as amended by the Resource Conservation and Recovery Act of 1976 (“RCRA”); the Comprehensive Environmental Response, Compensation and Liability Act of 1980 (“CERCLA”), as amended in 1986; the Oil Pollution Act of 1990; and laws governing low level radioactive materials. Various foreign, state and local governments have adopted or are considering the adoption of similar laws and regulations. The Company believes that it can continue to meet the requirements of existing environmental laws and regulations. The following discussion describes the nature and impact of the laws and regulations that may have a material affect on the Company.

 

The Clean Water Act, as amended in 1977, requires all oil and gas exploration and production facilities, as well as mining and other operations, of the Company and its subsidiaries to eliminate or meet stringent permit standards for the discharge of pollutants into the waters of the United States from both point sources and from storm water runoff. The act requires the Company to construct and operate waste water treatment systems and injection wells; to transport and dispose of onshore spent drilling muds and other associated wastes; to monitor compliance with permit requirements; and to implement other control and preventive measures. Requirements under the act have become more stringent in recent years and now include increased control of toxic discharges.

 

The Clean Air Act, as amended in 1977 and 1990, and its regulations require, among other things, enhanced monitoring of major sources of specified pollutants; stringent air emission limits on the Company’s marine terminals, mining operations and other facilities; and risk management plans for storage of hazardous substances. Title V of the act requires major emission sources to obtain new permits. Title V also requires more comprehensive measurement of specified air pollutants from major emission sources. Title V has a significant impact on Company monitoring, recording and reporting requirements (“MR&R”). MR&R involves periodic reporting such as semi-annual monitoring reports, permit deviation reports and annual compliance

 

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certifications. Failure to properly file these reports may result in a Notice of Violation and possible fine. The Risk Management Plan regulations under the Clean Air Act require that any non-exempted facility that processes or stores a threshold amount of a regulated substance prepare and implement a risk management plan to detect, prevent and minimize accidental releases. The regulations require undertaking an offsite hazard assessment, preparing a response plan and communication with the local community. The Company has risk management plans in place for these potential hazards.

 

Under the Clean Air Act, the EPA is required to adopt a number of national air toxic reduction programs that address hazardous air pollutants, also known as “HAPs.” One of these programs is the adoption of Maximum Achievable Control Technology (“MACT”) for large HAP sources. Once the EPA has issued all of the MACT standards, it is required to conduct a health risk assessment and revise the standards if it is shown to be necessary to protect public health. The EPA must promulgate regulations establishing emission standards for about 175 categories of HAP sources. The standards require the maximum degree of emission reduction that the EPA determines to be achievable for each particular source category. Different MACT criteria are applicable for new and for existing sources. Under the act, the EPA is required to develop and implement a program for assessing the risk remaining (“residual risk”) after facilities have implemented MACT standards. The EPA has finalized MACT control requirements for certain categories of oil and gas production and gas transmission and storage facilities. There are pending MACT regulations under the categories of Organic Liquids Distribution, Combustions, Turbines, Industrial Boilers and Heaters and Reciprocating Internal Combustion Engines. In order to comply with National Ambient Air Quality Standards, which were promulgated to protect public health, some states and the proposed MACT rules will require large reductions in the emission of nitrogen oxides and carbon monoxide. This will require the addition of significant new controls and associated MR&R.

 

The Solid Waste Disposal Act, as amended by the Resource Conservation and Recovery Act of 1976 (“RCRA”), regulates the storage, handling, treatment, transportation and disposal of hazardous and nonhazardous wastes. It also requires the investigation and remediation of certain locations at several former Company facilities, where such wastes have been handled, released or disposed. RCRA requirements have become increasingly stringent in recent years and the EPA has expanded the definition of hazardous wastes. Company facilities generate and handle a number of wastes regulated by RCRA and have facilities that have been used for the storage, handling or disposal of RCRA wastes that are subject to investigation and corrective action. The Company must provide financial assurance for future closure and post-closure costs of its RCRA-permitted facilities and for potential third-party liability. Management of wastes from the exploration and production of oil and gas are typically classified as non-hazardous oil field wastes regulated by the states rather than the EPA. Subchapter IX regulates underground storage tanks, including corrective action for releases and financial assurance for corrective action and third-party liability. This subchapter and similar state laws, such as the California Health and Safety Code, the Texas Administrative Code, Title 30 (Environmental Quality), and the Alaska Administrative Code, Title 18 (Environmental Conservation), impact the cleanup of the Company’s former service stations and other facilities.

 

The Comprehensive Environmental Response, Compensation and Liability Act of 1980 (“CERCLA”), as amended in 1986, provides that waste generators, site owners, facility operators and certain other parties may be strictly and jointly and severally liable for the costs of addressing sites contaminated by spills or waste disposal regardless of fault or the amount of waste sent to a site. Additionally, each state has laws similar to CERCLA. A federal tax on oil and certain chemical products was enacted to fund a part of the CERCLA program, but this tax has been suspended for several years while CERCLA reform legislation is debated in the U.S. Congress. At year-end 2003, the Company had been identified as a Potentially Responsible Party (“PRP”) under CERCLA at approximately 26 sites by the EPA and various state agencies and private parties had identified the Company as a PRP at 20 other similar sites. A PRP has strict and joint and several liability for site remediation and agency oversight costs and so the Company may be required to assume, among other costs, all or portions of the shares attributed to insolvent, unidentified or other parties. The Company does not anticipate that its ultimate exposure at these sites individually, or in the aggregate, will have a material adverse impact on the Company’s financial condition or liquidity, but could have a material adverse impact on results of operations.

 

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The Oil Pollution Act of 1990 significantly increased spill response planning obligations, oil spill prevention requirements and spill liability for tank vessels transporting oil, for offshore facilities such as platforms, and for onshore terminals. The act created a tax on imported and domestic oil to provide funding for response to, and compensation for, oil spills when the responsible party cannot do so.

 

Other regulations and requirements that may have material impacts on the Company include the following:

 

  The Toxic Substances Control Act of 1976, as amended in 1986, regulates the development, testing, import, export and introduction of new chemical products into commerce.

 

  SARA Title III, the Emergency Planning and Community Right-to-Know Act of 1986, requires the Company to prepare emergency planning and spill notification plans, as well as public disclosure of chemical usage and emissions.

 

  The Safe Drinking Water Act and related state programs regulate underground injection control wells, including those used for the injection of fluids brought to the surface in connection with oil and gas production or for secondary or tertiary recovery of oil and gas.

 

  The Atomic Energy Act and related federal and state laws have a significant impact on the mining operations and former processing plants of the Company’s Molycorp subsidiary. These laws govern management of low level radioactive waste materials associated with mineral production and licensing and decommissioning of facilities, as well as naturally occurring radioactive materials from oil and gas operations. These laws also require the Company to provide financial assurances related the decommissioning of facilities and waste disposal.

 

Environmental regulatory requirements impacting the cleanup of petroleum release sites may also include state and local laws, including the California Safe Drinking Water and Toxic Enforcement Act (“Proposition 65”), the federal and state Endangered Species Acts and the Archaeological and Historic Preservation Act of 1974, which protects certain archaeological and historical areas from destruction.

 

The Company has been a party to a number of administrative and judicial proceedings under federal, state and local provisions relating to environmental protection. These proceedings include actions for civil penalties or fines for alleged environmental violations; orders to investigate and/or cleanup past environmental contamination under CERCLA or other laws; closure of waste management facilities under RCRA or decommissioning of facilities under radioactive materials licenses; permit proceedings; and variance requests under air, water or waste management laws and similar matters.

 

In 1997, the Third Conference of the Parties to the United Nations Framework Convention on Climate Change adopted the Kyoto Protocol, which sets legally binding commitments for developed, but not developing, nations to reduce their emissions of greenhouse gases (GHG) by 2008-2012. The Kyoto Protocol will come into force upon ratification by 55 parties, including developed country parties representing 55 percent of developed country emissions of GHG in 1990. At year-end 2003, the Kyoto Protocol had not achieved sufficient ratification to bring it into force. Currently, 120 developed and developing countries have ratified the Kyoto Protocol and its entry into force is now pending Russia’s ratification. Among the developed countries that have ratified the Kyoto Protocol, Unocal currently conducts operations in Canada and the Netherlands. The United States has indicated that it does not intend to ratify the Kyoto Protocol, but it may take appropriate domestic action to reduce GHG emissions. Some states have either passed or proposed GHG-related legislation, including limited, but mandatory, emission reduction requirements. In addition, GHG-related legislation is being considered in Congress. Although the Kyoto Protocol’s fate is uncertain, the European Union has indicated that its GHG cap-and-trade Emissions Trading System (ETS), which is set to start in 2005, will proceed. Other developed countries that have ratified have made similar commitments. Unocal also operates in many developing countries, primarily Thailand, Indonesia, Philippines, Bangladesh, China and Vietnam, where the Kyoto Protocol GHG reduction commitments or similar regulations are not expected to be adopted for some time. Although it is not possible to estimate the cost of complying with the emerging foreign and U.S. climate change programs, such costs could be substantial.

 

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The Company should, however, benefit from a general shift away from GHG emission-intensive fuels, such as coal, and toward relatively cleaner natural gas and geothermal power. Natural gas and geothermal energy resources comprise a significant portion of Unocal’s current global production. Also, the Kyoto Protocol and similar policy frameworks allow credits from qualifying GHG emission-reduction projects to be sold to entities seeking compliance with anticipated GHG regulations. GHG emission-reduction projects include flaring and venting reduction and switching from coal-fired power systems to natural gas or geothermal power. Such credits can provide an incentive for end-users to switch to the Company’s less emissions-intensive fuels as well as encourage efficiency within Unocal’s operations. The Company is continuing to analyze these developments.

 

For information regarding the Company’s environment-related capital expenditures, charges to earnings, reserves for probable environmental remediation liabilities and possible future environmental cost exposures, see Item 3 - Legal Proceedings, the Environmental Matters section of Management’s Discussion and Analysis in Item 7 of this report and notes 20 and 24 to the consolidated financial statements in Item 8 of this report.

 

ITEM 3 - LEGAL PROCEEDINGS.

 

There is incorporated by reference: the information regarding environmental remediation reserves and possible additional remediation costs in notes 20 and 24 to the consolidated financial statements in Item 8 of this report; the discussion of such amounts in the Environmental Matters section of Management’s Discussion and Analysis in Item 7 of this report; and the information regarding certain litigation and claims, tax matters and other contingent liabilities in note 24 to the consolidated financial statements in Item 8 of this report. See also the information under “Patents” in Items 1 and 2–Business and Properties of this report regarding certain lawsuits and administrative proceedings involving the Company’s patents for cleaner-burning gasolines. Set forth below is information with respect to certain additional legal proceedings pending or threatened against the Company:

 

1. Since 1993, the Company, along with other shippers of Alaska North Slope (“ANS”) crude oil through the Trans-Alaska Pipeline System (“TAPS”), has been a party to proceedings pending jointly before the Federal Energy Regulatory Commission (“FERC”) and the Regulatory Commission of Alaska (“RCA”) relating to the “TAPS Quality Bank.” ANS crude oil comes from various fields, and has varying constituents and qualities. All crude oil is blended in the TAPS for transmission from the North Slope to the tanker port at Valdez, where shippers then take their respective volumes of the blended stream. The TAPS Quality Bank is a mechanism that provides for adjustments among the shippers based on their entitlements to the co-mingled stream due to the effect of the varying constituents and qualities on the relative values of the crude oils they each put through the pipeline. As a shipper of lower-quality crude oil, compared to that of the blended stream, the Company is generally required to pay an assessed sum into the Quality Bank for distribution to those shippers who placed higher-quality crude oil into TAPS.

 

In December 2000, the U.S. Court of Appeals for the District of Columbia Circuit reversed a decision by FERC relating to the methodology to be applied in calculating the valuation of the distillation components of the various crude oils shipped through TAPS. The court remanded the matter to FERC for further proceedings, including arguments by ExxonMobil Corporation and Tesoro Petroleum Corporation that the distillation methodology for valuing the crude oils is not just and reasonable and that a new, revised methodology, if and when adopted by FERC, should be made retroactive to 1993. A hearing before a FERC administrative law judge was concluded in June 2003. Post-hearing briefing was completed in November of 2003. The initial decision by the administrative law judge, anticipated in late April 2004, is subject to the FERC’s authority to change it. This will determine the value of certain cuts of the crude oil stream and will assess retroactive amounts as well as set the value of the cuts going forward. It is anticipated that the RCA will then adopt the FERC decision for intrastate transportation of ANS crude oil.

 

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2. The Company has been named a defendant in two proceedings brought by private plaintiffs on behalf of the United States alleging underpayment of royalties since the mid-1980s on natural gas production from federal and Indian land leases in violation of the federal False Claims Act (“FCA”). The first action (United States, ex rel. Harrold E. (Gene) Wright v. Amerada Hess Corp., et al., in the U.S. District Court for the Eastern District of Texas, Lufkin Division) was filed in 1996 against the Company and 130 other energy industry companies and seeks damages collectively from all defendants of $3 billion, which, to the extent awarded, would be trebled pursuant to the FCA. In 2000, the U.S. Department of Justice (“DOJ”) intervened in the lawsuit against four of the defendants, but has not intervened against the remaining defendants, including the Company.

 

The second action (United States, ex rel. Jack Grynberg v. Unocal, in the U.S. District Court for the District of Wyoming) was filed in 1997, as one of 77 separate cases filed by the plaintiff, and seeks damages of approximately $200 million from the Company, which, to the extent awarded, would be trebled pursuant to the FCA. In 1999, the DOJ notified the courts in the Grynberg litigation of its election not to intervene in these actions.

 

A decision by the DOJ to intervene against a defendant sued under the FCA normally is an indication that the DOJ has investigated and concluded that there is some basis in fact to support the private plaintiff’s claim against that particular defendant. Conversely, a decision not to intervene is normally an indication that the DOJ has found no basis in fact to support the private plaintiff’s assertions. The Company has cooperated fully with the DOJ in connection with its investigations in both the Wright and Grynberg cases. To date, the Company has received no indication from the DOJ that it contemplates intervening against the Company in either lawsuit.

 

The Wright and Grynberg cases were consolidated by the Judicial Panel on Multi-District Litigation as MDL Docket No. 1293 and subsequently transferred for pre-trial proceedings to the U.S. District Court for the District of Wyoming. In December 2003, the Wright case was remanded to the Eastern District of Texas, Texarkana Division. The Grynberg v. Unocal lawsuit remains consolidated in MDL-1293 with the 76 other Grynberg cases. Limited discovery has been allowed in both proceedings to address threshold jurisdictional issues concerning whether Messrs. Grynberg and Wright have standing as proper qui tam relators. Motions to dismiss for lack of subject matter jurisdiction will be presented in the coming months to the U.S. District Courts in Wyoming and Texarkana. All other aspects of these cases have been stayed pending resolution of the jurisdictional issues. The parties in the Wright case have recently been directed by the Court to formulate a scheduling order to govern further case proceedings. The Company is vigorously defending both cases and believes that their outcomes are not likely to have a material adverse effect on the Company’s financial condition, liquidity or results of operations.

 

3. The Company is a defendant in lawsuits by anonymous residents and former residents of the Tenasserim region of Myanmar. The lawsuits were initially filed in 1996 in the U.S. District Court for the Central District of California (John Doe I, et al. v. Unocal Corp., et al., Case No. CV 96-6959-RWSL; and John Roe III, et al. v. Unocal, Inc. [sic], et al., Case No. CV 96-6112-RWSL). The plaintiffs alleged that the Company was liable for alleged acts of mistreatment and forced labor by the government of Myanmar allegedly in connection with the construction of the Yadana natural gas pipeline, which transports natural gas from fields in the Andaman Sea across Myanmar to its border with Thailand.

 

The complaints contained numerous counts and alleged violations of several U.S. and California laws and U.S. treaties. The plaintiffs sought compensatory and punitive damages on behalf of the named plaintiffs, as well as disgorgement of profits.

 

In 2000, the District Court granted the Company’s motions for summary judgment in both actions, ordered the federal law claims dismissed and, after declining to exercise jurisdiction over the pendant state law claims, ordered them dismissed without prejudice.

 

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The plaintiffs in both actions appealed the final judgments to the U.S. Court of Appeals for the Ninth Circuit (Case Nos. 00-56603 and 00-56628, respectively). In 2002, a three-judge panel of the Circuit Court issued an opinion that reversed in part and affirmed in part the District Court’s ruling and remanded the case for further proceedings in the District Court. The panel held that, if proved at trial, the alleged conduct of the Myanmar military, consisting of alleged forced labor and certain alleged related violence, would constitute violations of international law actionable under the Alien Tort Claims Act (28 U.S.C. § 1350). The panel further held that international law concerning the standard for “aiding and abetting” liability applies to the plaintiffs’ claims against the Company and found sufficient disputed facts to warrant a trial. Subsequently, the Company was granted a rehearing by an 11-judge “en banc” panel of the Circuit Court in June 2003. Because of a pending U.S. Supreme Court case raising similar issues (Sosa v. Alvarez-Machian), the Circuit Court will not issue a decision until that case is decided.

 

In 2000, following the dismissal of their claims by the federal court, the plaintiffs filed actions against the Company in the Superior Court of the State of California for the County of Los Angeles, Central District (John Doe I, et al. v. Unocal Corp., et al., No. BC237980; and John Roe III, et al. v. Unocal Corporation, et al., No. BC237679). The complaints allege that, by virtue of the Company’s participation in the Yadana project, it is liable under California law for alleged acts of mistreatment and forced labor by the government of Myanmar. The complaints contain numerous counts alleging various violations by the defendants of the constitution, statutes and common law of California. The plaintiffs seek compensatory and punitive damages on behalf of the named plaintiffs, as well as injunctive relief, disgorgement of profits and other equitable relief.

 

In 2002, the state court dismissed all of the plaintiffs’ tort causes of action that were premised on alleged intentional or negligent actions of the Company. The remaining causes of action in both state cases are all premised on whether the Company should be held vicariously liable to the individual plaintiffs for the alleged wrongful acts of the Myanmar military. In December 2003 a bifurcated trial commenced on whether the plaintiffs could proceed against the Company and/or Union Oil Company of California as the alter-egos of the subsidiaries that actually hold the interest in the Yadana pipeline. Following trial, the court held that Unocal and Union Oil were not the alter-egos of the subsidiaries. The Company anticipates further proceedings over the next several months as to whether this decision effectively ends the state court proceedings.

 

The Company believes that the outcomes of the federal and state cases are not likely to have a material adverse effect on the Company’s financial condition or liquidity or, based on management’s current assessment of the cases, the Company’s results of operations.

 

4. In June 2002, a lawsuit was filed against the Company by Agrium Inc., a Canadian corporation, and Agrium U.S. Inc., its U. S. subsidiary, in the Superior Court of the State of California for the County of Los Angeles (Agrium U.S. Inc. and Agrium Inc. v. Union Oil Company of California, Case No. BC275407) (the “Agrium Claim”). Simultaneously, the Company filed suit against the Agrium entities (“Agrium”) in the U.S. District Court for the Central District of California (Union Oil Company of California v. Agrium, Inc., Case No. 02-04518 NM) (the “Company Claim”). The Company subsequently removed the Agrium Claim to the U.S. District Court for the Central District of California (Case No. 02-04769 NM). The federal court has since remanded the Agrium Claim to the California Superior Court. In addition, the Company has initiated arbitration concerning the Gas Purchase and Sale Agreement (“GPSA”) between the Company and Agrium U.S. Inc. (AAA Case No. 70 198 00539 02) (the “Arbitration”).

 

The Agrium Claim alleges numerous causes of action relating to Agrium’s purchase from the Company of a nitrogen-based fertilizer plant on the Kenai Peninsula, Alaska, in September 2000. The primary allegations involve the Company’s obligation to supply natural gas to the plant pursuant to the GPSA. Agrium alleges that the Company misrepresented the amount of natural gas reserves available for sale to the plant as of the closing of the transaction and that the Company has failed to develop additional natural gas reserves for sale to the plant. Agrium also alleges that the Company misrepresented the condition of the general effluent sewer at the plant and made misrepresentations regarding other environmental matters.

 

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Agrium seeks damages in an unspecified amount for breach of such representations and warranties, as well as for alleged misconduct by the Company in operating and managing certain oil and gas leases and other facilities. Agrium also seeks declaratory relief concerning the base price of gas under the GPSA, as well as for the calculation of payments under a “Retained Earnout” covenant in the Purchase and Sale Agreement for the plant (the “PSA”) that entitles the Company to certain contingent payments based on the price of ammonia subsequent to the September 2000 closing. The complaint includes demands for punitive damages and attorneys’ fees.

 

In September 2002, Agrium amended its complaint to add allegations that the Company breached certain conditions of the September 2000 closing, breached certain indemnification obligations, and violated the pertinent health and safety code. Agrium also asked for recission of the sale of the fertilizer plant, in addition, or as an alternative, to money damages. In addition, Agrium seeks a declaration by the arbitral panel that has been convened (see below) that natural gas from Unocal’s Ninilchik, Happy Valley fields “or elsewhere” should be delivered to the plant to meet Unocal’s alleged obligations under the GPSA.

 

In the Company Claim, the Company seeks declaratory relief in its favor against the allegations of Agrium set forth above and for judgment on the Retained Earnout in the amount of $17 million plus interest accrued subsequent to May 2002. Unocal is also seeking over $900,000 in reliability bonuses due under the GPSA and reimbursement of over $5 million in royalties paid to the State of Alaska.

 

The GPSA contains a contractual limit on liquidated damages of $25 million per year, not to exceed a total of $50 million over the life of the agreement. In addition, the PSA contains a limit on damages of $50 million. The Company believes it has a meritorious defense to each of the Agrium claims, but that in any event its exposure to damages for all disputes is limited by the agreements. Agrium alleges that it is entitled to recover damages in excess of those amounts.

 

On July 16, 2003, the court approved an agreed stipulation between the parties to submit all issues under the GPSA to arbitration. The arbitration proceedings are scheduled to commence May 24, 2004. Discovery is now proceeding.

 

5. In June, 2000, the City of Santa Monica, California (the “City”) sued Shell Oil Company and other oil companies, including the Company, for contamination with methyl tertiary butyl ether (“MTBE”) and a related chemical, tertiary butyl alcohol (“TBA”), of water pumped from the City’s Charnock wellfield (City of Santa Monica v. Shell Oil Company et al. California Superior Court, Orange County, Case No. 01CC04331). The City alleged that releases from sites owned by Shell, ChevronTexaco Corporation and ExxonMobil Corporation caused the wellfield to be shut down, and that releases from sites owned by Unocal subsequently impacted the wellfield. The City also alleged Unocal was liable under a products liability theory for gasoline it manufactured or sold that was ultimately distributed to area facilities operated by others. The Company was also subject to potential contractual liability for contamination from former facilities related to our gasoline marketing business sold in 1997. In 2001, Shell filed a cross-complaint against the Company and other oil companies, seeking the recovery of the funds it has expended to respond to the contamination.

 

The parties reached a settlement on all matters relating to the lawsuit, which was approved by the court as a “good faith” settlement without objection on December 19, 2003. Unocal’s portion of the settlement required payment to the plaintiff of $5 million, which was paid in February 2004.

 

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The Company has recently been named as a defendant in numerous other MTBE lawsuits brought by water companies throughout the country. These cases typically involve numerous other defendants, and do not allege specific facts which would make Unocal responsible for the claims asserted. Many of these cases appear to have no basis for the imposition of liability against the Company because the Company did not operate service stations or market gasoline in the geographic areas involved in the lawsuits. Many also appear to involve uncertain threats to water supplies rather than actual injury. Some of these cases may be subject to contractual indemnification by third parties once the allegations are clarified. Most have been removed to federal court, and may or may not be remanded to state court for discovery and trial. It is too early to determine what, if any, liability Unocal may have in these cases.

 

6. In March 2003, the Company received a letter from Nuevo Energy Company regarding a contingent payment for the year 2002 owed by Nuevo to the Company under the terms of the 1996 Asset Purchase Agreement pursuant to which Nuevo purchased substantially all of the Company’s operating California oil and gas properties. Notwithstanding that Nuevo had notified the Company in January 2003 of its estimate of the payment for 2002, Nuevo now claims that the long-standing calculation methodology for this payment was incorrect, that no payment should be due for 2002, and that the payment made for 2001 should be refunded. The Company disputes Nuevo’s new position.

 

On June 30, 2003, Nuevo filed suit against Unocal in the U.S. District Court for the Central District of California, Case No. 03-4664 (RCx). Nuevo seeks $10.8 million, the amount Nuevo alleges it paid Unocal in error. Nuevo also seeks a declaratory judgment regarding its right to take deductions in calculating the contingent payment in the future. Unocal has counterclaimed, seeking in excess of $16 million for amounts owed from 2002 under the contingent payment agreement and for a declaratory judgment regarding the rights and relations of Unocal and Nuevo under that agreement. The case is scheduled to go to trial on May 11, 2004.

 

7. In July 2002, the Company’s subsidiary Unocal Bangladesh Blocks Thirteen and Fourteen, Ltd. (“Unocal Blocks 13 and 14 Ltd.”) received a letter from the Bangladesh Oil, Gas & Mineral Corporation (“Petrobangla”) claiming, on behalf of the Bangladesh government and Petrobangla, compensation allegedly due in the amount of $685 million for 246 BCF of recoverable natural gas allegedly “lost and damaged” in a 1997 blowout and ensuing fire during the drilling by Occidental Petroleum Corporation (known at that time in Bangladesh as Occidental of Bangladesh Ltd.) (“OBL”), as operator, of the Moulavi Bazar #1 (“MB #1”) exploration well on the Blocks 13 and 14 PSC area in Northeast Bangladesh. The Company and OBL believe that the claim vastly overstates the amount of recoverable gas involved in the blowout.

 

Consistent with worldwide industry contracting practice, there was no provision in the PSC for compensating the Bangladesh government or Petrobangla for resources lost during the contractor’s operations. Even if some form of compensation were due, the Company and OBL believe that settlement compensation for the blowout was fully addressed in a 1998 Supplemental Agreement to the PSC (the “Supplemental Agreement”), which, among other matters, waived OBL’s then 50-percent contractor’s share (as well as the then 50-percent contractor’s share held by the Company’s Unocal Bangladesh, Ltd., subsidiary (“Unocal Bangladesh”)) of entitlement to the recovery of costs incurred in the drilling of the MB #1 and the blowout, waived their right to invoke force majeure in connection with the blowout, and reduced by five percentage points their contractors’ profit share (with a concomitant increase in Petrobangla’s profit share) of future production from the sands encountered by the MB #1 well to a drill depth of 840 meters or, if the blowout sand reservoir were not present or development is not feasible, from other commercial fields in the Moulavi Bazar “ring-fenced” area of Block 14. Consequently, the Company and OBL consider the matter closed and Unocal Blocks 13 and 14 Ltd. has advised Petrobangla that no additional compensation is warranted. By Writ Petition Affidavit dated March 24, 2003, a concerned citizen filed suit in the Bangladesh lower court (Alam v. Bangladesh, Petrobangla, Department of Environment, and Unocal Bangladesh, Ltd., Supreme Court of Bangladesh, High Court Division, Writ Petition No. 2461 of 2003) on the basis of the MB #1 blowout. The Company was notified of the suit on May 26, 2003 when it received the court’s order to show cause why the Supplemental Agreement should not be declared illegal and cancelled on account of its having been executed without lawful authority, and why Unocal Bangladesh should not be directed to stop exploration until it compensates for the MB#1 blowout. No

 

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hearing is currently scheduled on the matter, and the Company believes the action is not well founded.

 

Certain Environmental Matters Involving Civil Penalties

 

On February 13, 2004, the U.S. Coast Guard provided the Company, as operator, with a draft complaint regarding a discharge of oil-based drilling mud from an injection of drilling mud and cuttings into the annulus of a well on the King Salmon Platform. The Coast Guard has agreed in principle to settle the matter. The Company anticipates that the Alaska Department of Environmental Conservation (“DEC”) will also seek civil penalties for the discharge, but no complaint has been filed or provided to the Company. The Company estimates that its share of the aggregate fine for the discharge from both the Coast Guard and the Alaska DEC may be over $100,000.

 

ITEM 4 - SUBMISSION OF MATTERS TO A VOTE OF SECURITY HOLDERS: None.

 

EXECUTIVE OFFICERS OF THE REGISTRANT

 

The following is a list of the executive officers as of February 27, 2004, showing their ages, present positions and their business experience during the past five or more years. The bylaws of the Company provide that each executive officer shall hold office until the annual organizational meeting of the Board of Directors, to be held May 24, 2004, and until his successor shall be elected and qualified, unless he shall resign or shall be removed or otherwise disqualified to serve.

 

Name, age and present

positions with Unocal


  

Recent business experience


CHARLES R. WILLIAMSON, 55

Chairman of the Board,

Chief Executive Officer and President

 

Chairman of Company Management Committee

   Mr. Williamson has been Chairman of the Board since October 2001, Chief Executive Officer since January 2001 and President since February 2004. He has served as a Director since January 2000. He was Executive Vice President, International Energy Operations, during 1999 and 2000. He served as Group Vice President, Asia Operations, in 1998 and 1999.

TERRY G. DALLAS, 53

Executive Vice President

and Chief Financial Officer

 

Member of Company Management Committee

   Mr. Dallas has been Executive Vice President since February 2001. He joined Unocal in 2000 as Chief Financial Officer. Previously, he was Senior Vice President and Treasurer of Atlantic Richfield Company (“Arco”), where he worked for 21 years.

SAMUEL H. GILLESPIE, III, 61

Senior Vice President, Chief Legal Officer, General Counsel and Corporate Secretary

 

Member of Company Management Committee

   Mr. Gillespie joined Unocal on October 1, 2003. Mr. Gillespie joined Unocal from the Washington, D.C., office of the law firm of Skadden, Arps, Slate, Meagher and Flom, where he advised energy clients and worked on a variety of international projects. Previously, he was senior vice president and general counsel with Mobil Corporation, where he worked for 20 years.

THOMAS E. FISHER, 59

Senior Vice President,

Commercial Affairs.

   Mr. Fisher has been Senior Vice President, Commercial affairs, since June 1998.

JOE D. CECIL, 55

Vice President and Comptroller

 

   Mr. Cecil has been Vice President and Comptroller since December 1997.

DOUGLAS M. MILLER, 44

Vice President, Corporate Development

   Mr. Miller has been Vice President, Corporate Development, since January 2000. From 1998 until 2000 he was General Manager, Planning and Development, International Energy Operations.

 

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PART II

 

ITEM 5 - MARKET FOR REGISTRANT’S COMMON EQUITY AND RELATED STOCKHOLDER MATTERS.

 

     2003 Quarters

   2002 Quarters

     1st

   2nd

   3rd

   4th

   1st

   2nd

   3rd

   4th

Market price per share of common stock

                                                       

- High

   $ 31.76    $ 31.38    $ 32.45    $ 37.08    $ 39.24    $ 39.70    $ 36.92    $ 32.40

- Low

   $ 24.97    $ 26.14    $ 27.79    $ 30.72    $ 33.09    $ 35.25    $ 29.14    $ 26.58

Cash dividends paid per share of common stock

   $ 0.20    $ 0.20    $ 0.20    $ 0.20    $ 0.20    $ 0.20    $ 0.20    $ 0.20

 

Prices in the foregoing table are from the New York Stock Exchange Composite Transactions listing. On February 27, 2004, the high price per share was $38.22 and the low price per share was $37.72.

 

Unocal common stock is listed for trading on the New York Stock Exchange.

 

As of February 27, 2004, the number of holders of record of Unocal common stock was 20,485 and the number of shares outstanding was 261,970,895.

 

Unocal’s quarterly dividend declared has been $0.20 per common share since the third quarter of 1993. The Company has paid a quarterly dividend for 88 consecutive years.

 

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ITEM 6 - SELECTED FINANCIAL DATA:

 

Millions of dollars except as indicated


   2003

    2002

    2001

    2000

    1999

 

Revenue Data

                                        

Sales

                                        

Crude oil, condensate and natural gas liquids

   $ 2,761     $ 2,477     $ 3,053     $ 5,872     $ 3,584  

Natural gas

     3,153       2,367       3,068       2,526       1,646  

Geothermal steam

     133       100       160       161       153  

Petroleum products

     52       50       203       286       209  

Minerals

     25       31       28       29       35  

Other

     95       55       68       137       124  
    


 


 


 


 


Total sales revenues

     6,219       5,080       6,580       9,011       5,751  

Operating revenues

     176       144       128       (55 )     91  

Other revenues (a)

     144       73       88       261       119  
    


 


 


 


 


Total revenues from continuing operations

   $ 6,539     $ 5,297     $ 6,796     $ 9,217     $ 5,961  
    


 


 


 


 


Earnings Data

                                        

Earnings from continuing operations

   $ 710     $ 330     $ 599     $ 723     $ 113  

Earnings from discontinued operations (net of tax)

     16       1       17       37       24  

Cumulative effect of accounting change (net of tax)

     (83 )           (1 )            
    


 


 


 


 


Net earnings

   $ 643     $ 331     $ 615     $ 760     $ 137  

Basic earnings (loss) per share:

                                        

Continuing operations

   $ 2.75     $ 1.34     $ 2.45     $ 2.98     $ 0.47  

Discontinued operations

     0.06             0.07       0.15       0.10  

Cumulative effect of accounting change (net of tax)

     (0.32 )                        
    


 


 


 


 


Net earnings per share

   $ 2.49     $ 1.34     $ 2.52     $ 3.13     $ 0.57  
    


 


 


 


 


Share Data

                                        

Cash dividends declared on common stock

   $ 208     $ 198     $ 195     $ 194     $ 194  

Per share

   $ 0.80     $ 0.80     $ 0.80     $ 0.80     $ 0.80  

Number of common stockholders of record at year end

     20,735       21,870       23,213       24,910       27,026  

Weighted average common shares - thousands

     258,563       246,759       243,568       242,863       242,167  
    


 


 


 


 


Balance Sheet Data

                                        

Current assets

   $ 1,991     $ 1,375     $ 1,295     $ 1,802     $ 1,631  

Current liabilities (b)

     2,085       1,632       1,422       1,845       1,559  

Working capital

     (94 )     (257 )     (127 )     (43 )     72  

Ratio of current assets to current liabilities

     1.0:1       0.8:1       0.9:1       1.0:1       1.0:1  

Total assets

     11,798       10,846       10,491       10,066       8,967  

Total debt and capital leases

     2,883       3,008       2,906       2,506       2,854  

Trust convertible preferred securities

     522       522       522       522       522  

Total stockholders’ equity

     4,009       3,298       3,124       2,719       2,184  

Stockholders’ equity - per common share

     15.39       12.78       12.80       11.19       9.01  

Return on average stockholders’ equity:

                                        

Continuing operations

     19.4 %     10.3 %     20.5 %     29.5 %     5.2 %

Net Earnings

     17.6 %     10.3 %     21.1 %     31.0 %     6.2 %
    


 


 


 


 


 

(a) Excludes earnings from equity investments.

 

(b) Includes liabilities associated with pre-paid commodity sales.

 

See Management’s Discussion and Analysis of Financial Condition and Results of Operations in Item 7 and the notes to the consolidated financial statements in Item 8 of this report for discussions on acquisitions, asset dispositions, impairments, discontinued operations, restructuring costs and other factors that will enhance the understanding of this data.

 

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ITEM 7 - MANAGEMENT’S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS.

 

Overview

 

The Company’s strategy is focused on creating value for its stockholders by continuing to advance oil and gas development projects and delivering successful exploration results through the drill bit. To this end, the Company achieved the following in 2003:

 

Began production from West Seno field in Indonesia.

 

Made significant deepwater discoveries: Saint Malo and Puma in the Gulf of Mexico and Gehem in Indonesia.

 

Improved Finding and Development costs.

 

Signed preliminary agreements in Thailand to extend gas sales contracts and increase contract volumes.

 

Set plans to double oil production in Thailand by 2005.

 

Restructured North American business to focus on core assets and increase profitability.

 

Signed East China Sea exploration & production PSCs.

 

Signed gas sales agreement for new field in Bangladesh.

 

Made major progress on Phases I and II of the Azerbaijan International Operating Company (“AIOC”) development project and the Baku-Tbilisi-Ceyhan (“BTC”) pipeline from Baku, Azerbaijan to Ceyhan, Turkey.

 

Along with these accomplishments, the Company also had to work through a few setbacks:

 

West Seno production experienced start-up delay and facility problems in Indonesia.

 

Gulf of Mexico deep shelf exploration program results were disappointing.

 

The Company, along with the oil and gas industry, benefited from higher commodity prices, which continued an upward trend in 2003 and were near historical highs. Crude oil and natural gas prices are key variables that drive industry performance, and they can vary significantly. For example, the 2003 WTI average crude oil price was $31.06 per barrel and the average Henry Hub natural gas price was $5.49 per Mcf. This compared with $26.17 per barrel and $3.37 per Mcf in 2002. The Company’s worldwide production declined 5 percent in 2003 primarily due to asset sales in North America and the natural declines in existing fields in the Gulf of Mexico. During 2003, the Company generated $1.95 billion of net cash from operating activities, which it used in part to strengthen its balance sheet by paying down approximately $500 million of its debt and other financings.

 

The Company’s year-end 2003 proved oil and gas reserves were 1.759 billion BOE, compared with 1.774 billion BOE at the end of 2002. In 2003, the Company replaced production and nearly offset the sale of 98 million BOE. Including the net effect of sales, reserve replacement was 91 percent of 2003 production; reserve replacement was 149 percent excluding the net effect of sales. The Company’s finding, development and acquisition (“FD&A”) costs were approximately $7.05 per BOE, which was a major improvement from the $11.97 FD&A costs in 2002. Rising production costs remain a challenge and in 2004, the Company will be focused on improving its per unit production costs and finding and development costs, especially in its North American operations.

 

The Company’s pension related expenses were significantly higher in 2003 as compared to 2002. The low interest rate environment and lower market returns on plan assets during the 2000-2002 time period have negatively impacted the Company’s U.S. Qualified Retirement Plan. A detailed discussion regarding post-employment benefits may be found under the critical accounting policies section in this section and note 17 to the consolidated financial statements in Item 8 of this report.

 

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The Company’s consolidated results are predominantly driven by the oil and gas exploration and production business; however, the Company does have other segments. The following discussion and analysis of the consolidated financial condition and results of operations of Unocal should be read in conjunction with the historical financial information provided in the consolidated financial statements and accompanying notes, as well as the business and properties descriptions in Items 1 and 2 of this report.

 

CONSOLIDATED RESULTS

 

     Years ended
December 31,


 

Millions of dollars


   2003

    2002

    2001

 

Earnings from continuing operations (a)

   $ 710     $ 330     $ 599  

Earnings from discontinued operations

     16       1       17  

Cumulative effect of accounting change

     (83 )     —         (1 )
    


 


 


Net earnings

   $ 643     $ 331     $ 615  
    


 


 


(a)      Includes minority interests of:

   $ (9 )   $ (6 )   $ (41 )

 

Earnings From Continuing Operations

 

2003 vs. 2002 – Earnings from continuing operations were $710 million in 2003 compared to $330 million for 2002. Higher worldwide commodity prices increased net earnings by approximately $480 million. The Company’s worldwide average realized natural gas price, including a loss of 7 cents per Mcf from hedging activities, was $3.66 per Mcf in 2003. This was an increase of 85 cents per Mcf, or 30 percent, from the $2.81 per Mcf, including a benefit of 2 cents per Mcf from hedging activities, realized in 2002. In 2003, the Company’s worldwide average realized liquids price was $27.60 per Bbl, which was an increase of $4.46 per Bbl, or 19 percent, from a year ago. The Company’s hedging program lowered the average realized liquids price by 10 cents per Bbl in 2003 while 2002 included a gain of one cent per Bbl from hedging activities. International production increases also contributed approximately $35 million in higher earnings, primarily from higher Indonesia and Thailand liquids and natural gas production. In 2003, asset sales added after-tax gains of approximately $65 million, which included the sale of the Company’s equity interests in Matador Petroleum Corporation (“Matador”) and Tom Brown, Inc. (“Tom Brown”), and other asset divestitures in North America, compared to gains of approximately $26 million in 2002. The geothermal and power operations segment added $20 million in earnings improvement in 2003 as compared to 2002, primarily as a result of the amended Geothermal Salak energy sales agreements in Indonesia and improved results from the Company’s equity interests in gas-fired power plants in Thailand. The 2003 results included a $4 million after-tax gain on mark-to-market accruals and realized gains/losses for non-hedge commodity derivatives recorded by the Company’s Northrock subsidiary in Canada, compared with a $6 million after-tax loss in 2002. The 2003 results also benefited from the Canadian statutory tax rate changes, which added $29 million to net earnings. In addition, the Company recorded $17 million after-tax related to insurance settlements compared to $2 million after-tax for 2002. The 2002 results included $9 million after-tax for uninsured losses due to hurricane damage in the Gulf of Mexico and $8 million after-tax of costs related to the acquisition of the outstanding minority interest in Pure Resources, Inc. (“Pure”) common stock.

 

The positive variance factors discussed in the previous paragraph were partially offset by lower North America production, higher pension related expenses (see note 17 to the consolidated financial statements in Item 8 of this report), higher asset impairments primarily related to the Gulf region non-core property divestitures, the premiums paid for the early redemption of long-term debt and higher exploration expenses including dry hole costs, which reduced net earnings by approximately $80 million, $35 million, $30 million, $30 million and $15 million, respectively, in 2003 compared with 2002. North America liquids production averaged 81,000 Bbl/d in 2003, down from 94,000 Bbl/d a year ago, while natural gas production averaged 763 MMcf/d down from 886 MMcf/d for 2002. Most of the production decline was due to the divestiture of various properties in the Gulf of Mexico, onshore U.S. and Canada and the natural declines in existing fields in the Gulf of Mexico. In addition, the Company’s minerals operations recorded approximately $20 million after-tax in lower earnings for 2003 as compared to 2002 due primarily to lower mining margins and lower Brazil equity earnings.

 

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After-tax environmental and litigation expenses were $110 million in 2003, compared with $91 million in 2002, reflecting higher litigation expenses including related outside support costs. The 2003 results included the company-wide $24 million after-tax restructuring charge (see note 7 to the consolidated financial statements in Item 8 of this report), while the same period a year ago included $14 million in after-tax restructuring charges for the Gulf Region and Alaska business units.

 

Income taxes on earnings from continuing operations in 2003 were $522 million compared with $280 million for 2002. The effective income tax rate was approximately 42 percent for 2003 as compared to approximately 45 percent in 2002. The lower effective tax rate for 2003 as compared with 2002 reflects the aforementioned benefit from the Canadian statutory tax rate changes and the mix of positive domestic and foreign earnings in 2003 compared to the mix of domestic losses and foreign earnings in 2002. Foreign earnings are generally taxed at higher rates than domestic earnings. Those factors were partially offset by currency-related adjustments in Thailand and tax adjustments related to the sale of affiliate investments in 2003.

 

2002 vs. 2001 – Earnings from continuing operations were $330 million in 2002, compared with $599 million in 2001. The decrease was primarily due to lower North America production and natural gas prices. Lower production in North America reduced net earnings by approximately $175 million from 2001. North America natural gas production averaged 886 MMcf/d in 2002, compared with 1,109 MMcf/d in 2001. The lower production was principally in the U.S. Lower 48 operations, which reflected lower Gulf of Mexico natural gas production stemming from the decline from Ship Shoal 295 field (“Muni”) production (10 MMcf/d, net of royalty, in 2002 versus 105 MMcf/d, net of royalty, in 2001), the natural declines in existing fields and hurricane-related production curtailments in the Gulf of Mexico. The lower production in North America was partially offset by higher production from International operations, which contributed approximately $25 million in higher 2002 after-tax earnings. Lower North America natural gas prices reduced net earnings by approximately $160 million in 2002. The Company’s North America average natural gas price, including a benefit of 5 cents per Mcf from hedging activities, was $2.88 per Mcf for 2002, which was a decrease of 97 cents per Mcf, or 25 percent, from the $3.85 per Mcf, including a loss of 4 cents per Mcf from hedging activities, in 2001.

 

The full-year results in 2002 included $25 million after-tax in higher pension related costs, a $15 million after-tax charge for impairments in Alaska, $14 million in after-tax restructuring charges for the Gulf Region and Alaska business units, $9 million after-tax for uninsured losses due to hurricane damage in the Gulf of Mexico and $8 million after-tax in costs related to the acquisition of the outstanding minority interest in Pure common stock. The full-year results in 2002 included an after-tax loss of $6 million in mark-to-market accruals and realized gains/losses for non-hedge commodity derivatives by the Company’s Northrock subsidiary, compared with an after-tax gain of $10 million in 2001. In 2002, net earnings benefited from $10 million after-tax related to participation agreements covering the Company’s former agricultural products business and former oil and gas operations in California, while the earnings impact in 2001 was $18 million.

 

The aforementioned negative earnings variances in 2002 were partially offset by lower dry hole costs compared with the previous year, which increased net earnings by approximately $40 million. The 2001 results also included an $86 million non-cash after-tax charge for impairments of certain Gulf of Mexico shelf and onshore properties, including those of an equity investee. In addition, after-tax environmental and litigation expenses were $92 million in 2002, compared with $108 million in 2001. The 2002 results also included a $2 million after-tax gain from an insurance settlement reached with insurers for the recovery of amounts previously paid out for environmental pollution claims. The 2002 results included $26 million in net after-tax gains from asset sales, while 2001 included $13 million in after-tax gains from asset sales.

 

Income taxes on earnings from continuing operations in 2002 were $280 million compared with $452 million for 2001. The effective income tax rate was approximately 45 percent for 2002 as compared to approximately 41 percent in 2001. The higher effective tax income tax rate in 2002, as compared to 2001, reflected the change in the mix of domestic losses and foreign earnings in 2002 compared to the mix of domestic and foreign earnings in 2001. Foreign earnings are generally taxed at higher rates.

 

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Earnings From Discontinued Operations

 

Earnings from discontinued operations were $16 million in 2003, $1 million in 2002 and $17 million in 2001. The amounts in all three years primarily related to the Company’s 1997 sale of its former West Coast refining, marketing and transportation assets. The sales agreement contained a provision calling for payments to the Company for price differences between California Air Resources Board Phase 2 gasoline and conventional gasoline. This provision of the agreement terminated at the end of 2003. See note 9 to the consolidated financial statements in Item 8 of this report for details on discontinued operations.

 

Cumulative Effect of Accounting Change

 

In 2003, the Company recorded a non-cash $83 million after-tax charge for the cumulative effect of a change in accounting principle related to the initial adoption of Statement of Financial Accounting Standards (“SFAS”) No. 143, “Accounting for Asset Retirement Obligations.” The Company also increased its accrued abandonment and restoration liabilities by $268 million and increased its net properties by $138 million on the consolidated balance sheet as a result of the adoption of SFAS No. 143. In 2001, the Company recorded a one-time non-cash $1 million after-tax charge for the cumulative effect of a change in accounting principle related to the initial adoption of SFAS No. 133, “Accounting for Derivative Instruments and Hedging Activities.”

 

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Operating Highlights

 

     2003

   2002

   2001

North America Net Daily Production (a)

                    

Liquids (thousand barrels)

                    

U.S. Lower 48 (b)

     43      52      59

Alaska

     21      24      25

Canada

     17      18      16
    

  

  

Total liquids

     81      94      100

Natural gas - dry basis (million cubic feet)

                    

U.S. Lower 48 (b)

     616      719      905

Alaska

     57      76      103

Canada

     90      91      101
    

  

  

Total natural gas

     763      886      1,109

North America Average Prices (excluding hedging activities) (c) (d)

                    

Liquids (per barrel)

                    

U.S. Lower 48

   $ 28.07    $ 22.85    $ 23.35

Alaska

   $ 29.85    $ 24.21    $ 24.69

Canada

   $ 24.76    $ 20.70    $ 18.53

Average

   $ 27.84    $ 22.79    $ 22.90

Natural gas (per mcf)

                    

U.S. Lower 48

   $ 5.18    $ 3.01    $ 4.14

Alaska

   $ 1.31    $ 1.42    $ 1.37

Canada

   $ 5.07    $ 2.67    $ 4.34

Average

   $ 4.88    $ 2.83    $ 3.89
    

  

  

North America Average Prices (including hedging activities) (c) (d)

                    

Liquids (per barrel)

                    

U.S. Lower 48

   $ 27.72    $ 22.87    $ 23.41

Alaska

   $ 29.85    $ 24.21    $ 24.69

Canada

   $ 24.76    $ 20.70    $ 18.53

Average

   $ 27.66    $ 22.81    $ 22.93

Natural gas (per mcf)

                    

U.S. Lower 48

   $ 5.07    $ 3.07    $ 4.23

Alaska

   $ 1.31    $ 1.42    $ 1.37

Canada

   $ 4.78    $ 2.66    $ 3.17

Average

   $ 4.76    $ 2.88    $ 3.85
    

  

  

(a)      Includes minority interests of :

                    

Liquids

     —        7      9

Natural gas

     5      82      102

Barrels oil equivalent

     1      21      26

 

(b) Includes proportional shares of production of equity investees.

 

(c) Excludes Trade segment margins.

 

(d) Excludes gains/losses on derivative positions not accounted for as hedges and ineffective portion of hedges.

 

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Table of Contents

Operating Highlights (continued)

 

     2003

   2002

   2001

International Net Daily Production (e)

                    

Liquids (thousand barrels)

                    

Far East

     59      53      51

Other (b)

     20      20      19
    

  

  

Total liquids

     79      73      70

Natural gas - dry basis (million cubic feet)

                    

Far East

     877      847      829

Other (b)

     88      93      65
    

  

  

Total natural gas

     965      940      894

International Average Prices (f)

                    

Liquids (per barrel)

                    

Far East

   $ 27.30    $ 22.88    $ 22.50

Other

   $ 28.29    $ 25.47    $ 24.15

Average

   $ 27.54    $ 23.57    $ 22.97

Natural gas (per mcf)

                    

Far East

   $ 2.83    $ 2.75    $ 2.67

Other

   $ 2.90    $ 2.72    $ 2.75

Average

   $ 2.84    $ 2.75    $ 2.67
    

  

  

Worldwide Net Daily Production (a) (b) (e)

                    

Liquids (thousand barrels)

     160      167      170

Natural gas - dry basis (million cubic feet)

     1,728      1,826      2,003

Barrels oil equivalent (thousands)

     448      471      504

Worldwide Average Prices (excluding hedging activities) (c) (d)

                    

Liquids (per barrel)

   $ 27.70    $ 23.13    $ 22.93

Natural gas (per mcf)

   $ 3.73    $ 2.79    $ 3.33

Worldwide Average Prices (including hedging activities) (c) (d)

                    

Liquids (per barrel)

   $ 27.60    $ 23.14    $ 22.95

Natural gas (per mcf)

   $ 3.66    $ 2.81    $ 3.31
    

  

  

(a)      Includes minority interest shares of :

                    

Liquids

     —        7      9

Natural gas

     5      82      102

Barrels oil equivalent

     1      21      26

 

(b) Includes proportional shares of production of equity investees.

 

(c) Excludes Trade segment margins.

 

(d) Excludes gains/losses on derivative positions not accounted for as hedges and ineffective portion of hedges.

 

(e) International production is presented utilizing the economic interest method.

 

(f) International operations did not have any hedging activities.

 

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Sales and Operating Revenues

 

2003 vs. 2002 – Sales and operating revenues in 2003 were $6.40 billion, which was an increase of $1.17 billion from 2002. The increase was primarily due to higher average hydrocarbon commodity prices. Sales and operating revenues from the Trade business segment were $2.92 billion in 2003, which was an increase of $395 million from 2002. During 2003 and 2002, approximately 23 percent and 25 percent, respectively, of sales and operating revenues were attributable to the resale of crude oil, natural gas and natural gas liquids purchased from others in connection with the Trade segment’s marketing activities. These activities allow the Company to better manage its commodity-related risk and seek additional revenues beyond the market values available at producing locations by effectively transferring its production and commodity purchases to industry marketing centers with higher volumes of commercial activity and greater market liquidity.

 

2002 vs. 2001 – Sales and operating revenues in 2002 were $5.22 billion, which was a decrease of $1.48 billion from 2001. The decrease was primarily due to lower average hydrocarbon commodity prices, lower domestic natural gas production and reduced marketing activity related to the Company’s domestic equity crude production. Sales and operating revenues from the Trade business segment were $2.52 billion in 2002, which was a decrease of $1.33 billion from 2001. During 2002 and 2001, approximately 25 percent and 31 percent, respectively, of sales and operating revenues were attributable to the resale of crude oil, natural gas and natural gas liquids purchased from others in connection with the Trade segment’s marketing activities.

 

Sales of Assets

 

In 2003, the Company recorded pre-tax gains of $119 million from asset sales. The Company sold its equity interest shares held in Tom Brown and Matador, with a pre-tax gain of $100 million. The Company also completed the sale of various oil and gas properties in the Gulf of Mexico, onshore U.S. and Canada, which resulted in a net pre-tax gain of $8 million. The Company retained its deep mineral rights from a substantial portion of the properties sold in the Gulf of Mexico. The sale of various real estate and other miscellaneous properties resulted in pre-tax gains of $11 million. See note 4 in the consolidated financial statements in Item 8 of this report for a detailed discussion of the Company’s asset sales.

 

Selected Costs and Other Deductions

 

     Years ended December 31,

Millions of dollars


   2003

   2002

   2001

Pre-tax costs and other deductions:

                    

Crude oil, natural gas and product purchases

   $ 2,126    $ 1,701    $ 2,492

Operating expense

     1,340      1,338      1,420

Administrative and general expense

     260      151      122

Depreciation, depletion and amortization

     988      973      967

Impairments

     93      47      118

Dry hole costs

     128      107      175

Exploration expense (see table below)

     251      246      252

Interest expense

     190      179      192
     Years ended December 31,

Millions of dollars


   2003

   2002

   2001

Exploration operations

   $ 68    $ 80    $ 85

Geological and geophysical

     63      53      56

Amortization of exploratory leases

     108      98      95

Leasehold rentals

     12      15      16
    

  

  

Exploration expense

   $ 251    $ 246    $ 252
    

  

  

 

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2003 vs. 2002 – Crude oil, natural gas and product purchases increased by $425 million in 2003. This increase was principally due to higher commodity prices. Administrative and general expense increased by $109 million in 2003. This increase primarily reflected $57 million of higher pension related expenses and the $38 million restructuring accrual in 2003 (see note 7 for details on restructuring). This higher level of pension related expenses is expected to continue for the next few years. The precise costs will depend primarily on future discount rates and the difference between the actual and expected return on plan assets. Depreciation, depletion and amortization expense was higher in 2003. This increase was primarily due to accretion on asset retirement obligations and increased DD&A rates per BOE from new higher cost fields. This increase in DD&A was partially offset by lower production from the Company’s North America operations. Impairments in 2003 were $93 million, which primarily reflected asset write-downs, to fair market value, of certain oil and gas fields in the Gulf of Mexico region that were sold in 2003. Interest expense was $11 million higher in 2003 primarily due to the premium paid on the early retirement of certain long-term debt, partially offset by higher capitalized interest.

 

While overall exploration expense remained relatively unchanged in 2003, the Company recorded higher amortization of exploratory leases. This increase was primarily due to a $26 million pre-tax provision that was a result of the Company’s relinquishment of 44 deepwater Gulf of Mexico blocks before their expiration dates. The Company intends to focus its deepwater Gulf of Mexico land position on those Outer Continental Shelf blocks that have more potential. This expense increase was partially offset by lower expenses of $18 million pre-tax, reflecting the relinquishment of certain exploration blocks in Gabon and Brazil in 2002.

 

2002 vs. 2001 – Crude oil, natural gas and product purchases decreased by $791 million in 2002. This decrease was principally due to lower purchases of domestic crude oil by the Trade segment in its marketing activities. In 2002, operating expense decreased by $82 million due to lower receivable provisions related to geothermal operations in Indonesia and lower environmental and litigation provisions. These two factors were partially offset by higher International operating expense primarily from added production operations in Thailand. Depreciation, depletion and amortization expense increased slightly in 2002, primarily due to higher production from expanded operations in Thailand, which was offset by lower production from the Company’s Gulf of Mexico operations. Impairments in 2002 were $47 million, which primarily reflected asset write-downs of certain oil and gas fields in Alaska and the Gulf of Mexico region, in addition to an impairment related to the Company’s investment in a U.S. pipeline company.

 

BUSINESS SEGMENT RESULTS

 

See note 31 to the consolidated financial statements in Item 8 of this report for a description of the Company’s reportable segments. The following business segment results should be read in conjunction with the business and properties descriptions in Items 1 and 2 of this report. The Company is organized in the following business segments:

 

Exploration and Production

 

The Company engages in oil and gas exploration, development and production worldwide. The results of this segment are discussed under two geographical breakdowns: North America and International.

 

North America

 

2003 vs. 2002 – After-tax earnings were $474 million in 2003 compared to $33 million in 2002. The increase was primarily due to higher natural gas and liquids prices, which increased net earnings by approximately $405 million. In addition, the Company recorded approximately $57 million after-tax in asset sale gains, primarily from the sale of Tom Brown and Matador common stock in 2003. In 2003, the Company recorded a $25 million deferred tax benefit adjustment related to statutory tax rate changes in Canada. In 2003, the results included after-tax gains of $4 million in mark-to-market accruals and realized gains/losses for non-hedge commodity derivatives recorded by Northrock, while the comparable period a year ago included an after-tax loss of $6 million. The 2002 results also included approximately $17 million in after-tax losses from asset sales, $14 million in after-tax restructuring charges in the Gulf Region and Alaska business units, $9 million after-tax for uninsured losses due to hurricane damage in the Gulf of Mexico, and $8 million in costs related to the acquisition of the outstanding minority interest in Pure common stock.

 

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These positive factors were partially offset by lower natural gas and liquids production, higher impairments, higher DD&A rates and higher exploration expenses including dry hole costs, which reduced after-tax earnings by approximately $80 million, $40 million, $25 million and $10 million, respectively. In 2003, asset impairments in the Gulf Region business unit totaled $52 million after-tax and were primarily related to the sale of certain Gulf of Mexico assets that were held for sale, compared to 2002 impairments that totaled $12 million. In 2002, the Company’s Alaska business unit had an after-tax impairment of $15 million. Natural gas and liquids production was lower primarily due to a decrease in the Gulf of Mexico production from asset sales and natural field declines.

 

2002 vs. 2001 – After-tax earnings were $33 million in 2002 compared to $440 million in 2001. The decrease was primarily due to lower production and natural gas prices. Lower production in North America reduced net earnings by approximately $175 million from 2001. The lower production was principally in the U.S. Lower 48 operations, which reflected lower Gulf of Mexico natural gas production stemming from the decline in Muni production, the natural declines in existing fields and hurricane-related production curtailments in the Gulf of Mexico. Lower natural gas prices reduced after-tax earnings by approximately $160 million in 2002. The 2002 results also included a $17 million after-tax loss in asset sales, a $15 million after-tax charge for impairments in Alaska, $14 million in after-tax restructuring charges for the Gulf Region and Alaska business units, $9 million for uninsured losses due to hurricane damage in the Gulf of Mexico, $8 million in costs related to the acquisition of the outstanding minority interest in Pure common stock and an $10 million after-tax charge for impairments in the Gulf Region business unit. The 2002 results also included an after-tax loss of $6 million in mark-to-market accruals and realized gains/losses for non-hedge commodity derivatives by Northrock, compared with an after-tax gain of $10 million in 2001. These negative factors in 2002 were partially offset by lower dry hole costs compared with 2001 of approximately $20 million. Lower drilling activity in the Gulf of Mexico was partially offset by higher dry hole costs in Alaska. The 2001 results also included $86 million non-cash after-tax charge for impairments of certain Gulf of Mexico shelf and onshore properties, including those of an equity investee. After-tax earnings in 2001 also included $17 million in after-tax gains on the sale of certain Gulf of Mexico production properties.

 

International

 

2003 vs. 2002 – After-tax earnings totaled $561 million in 2003 compared to $503 million in 2002. The increase was primarily due to approximately $75 million in higher liquids and natural gas prices and $35 million in higher liquids and natural gas production. The higher natural gas production was primarily from increased demand tied to higher electric power needs in Thailand. Higher liquids production was due to the Yala-Plamuk and Pailin Phase 2 projects in Thailand and the start-up of the West Seno production in Indonesia. The 2003 exploration costs were $11 million after-tax lower than 2002 due to the relinquishment of exploration blocks in Gabon and Brazil that occurred in 2002. These positive factors were partially offset by approximately $25 million in higher DD&A expense (including asset retirement obligation accretion), $20 million in higher operating expenses primarily due to the new operations in Indonesia and $15 million in increased income taxes due to higher effective tax rates, primarily due to the weakening of the U.S. dollar against the Thai baht.

 

2002 vs. 2001 – After-tax earnings totaled $503 million in 2002 compared to $443 million in 2001. The increase was primarily due to $34 million in lower dry holes and exploratory costs, $30 million in higher natural gas and liquids prices, and $23 million in higher liquids and natural gas production. Dry hole costs for 2002 were lower, primarily due to exploratory dry holes in Brazil and Gabon in 2001 and lower Indonesia dry holes in the current year. Liquids production increased by approximately 4 percent, primarily from higher oil production in Thailand. Natural gas production increased 5 percent, primarily from Bangladesh, Myanmar and Brazil. The average natural gas price for International operations was $2.75 per Mcf in 2002 compared with $2.67 per Mcf in 2001. The average liquids price for International operations was $23.57 per Bbl in 2002, which was an increase of 60 cents per Bbl, or 3 percent, from 2001. These positive factors were partially offset by $15 million in higher operating expense.

 

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Trade

 

2003 vs. 2002 – After-tax results were a $2 million loss in 2003 compared to after-tax earnings of $4 million in 2002. The decrease was primarily due to lower results related to domestic crude oil and natural gas marketing activities, which were negatively impacted by volatile commodity prices.

 

Sales and operating revenues were $2.92 billion in 2003 compared to $2.52 billion in the same period a year ago, which was an increase of $395 million. These revenues represented approximately 46 percent and 48 percent of the Company’s total sales and operating revenues for 2003 and 2002, respectively. In 2003, natural gas revenues increased by approximately $420 million and crude oil revenues decreased by approximately $20 million. Both natural gas and crude oil revenues benefited from higher commodity prices, as compared to a year ago. However, lower volumes for natural gas partially offset the positive impact of higher natural gas prices, while lower crude oil volumes more than offset the impact of higher crude oil prices. Lower crude oil revenues reflect management’s philosophy to decrease its outside crude oil purchases for resale due to continued volatility in the oil markets.

 

2002 vs. 2001 – After-tax earnings totaled $4 million in 2002 compared to $6 million in 2001. The lower results primarily reflected decreased domestic natural gas earnings from marketing activities due to lower production from the U.S. Lower 48 operations of the Exploration and Production segment and lower natural gas prices.

 

Sales and operating revenues were $2.52 billion in 2002 compared to $3.86 billion in 2001, which was a decrease of $1.34 billion. These revenues represented approximately 48 percent and 58 percent of the Company’s sales and operating revenues for 2002 and 2001, respectively. In 2002, crude oil revenues declined by approximately $650 million, primarily due to reduced activity in the purchase and resale of third-party barrels intended to take advantage of marketing opportunities, reflecting management’s continued efforts to decrease its outside crude oil purchases for resale due to increased volatility in the oil markets. Natural gas revenues declined by approximately $645 million, primarily due to lower U.S. domestic production volumes and commodity prices.

 

Midstream

 

2003 vs. 2002 – After-tax earnings totaled $73 million in 2003 compared to $104 million in 2002. The decrease was due primarily to $30 million in after-tax gains from the sales of certain investment interests in nonstrategic pipelines in the U.S. that occurred in 2002. The decrease was also due to $3 million in higher after-tax expenses related to the BTC pipeline project and a $7 million after-tax impairment related to the Trans-Andean oil pipeline in Argentina, which was held for sale at the end of 2003. These negative results were partially offset by $6 million after-tax in higher results in the natural gas storage and pipelines businesses and by a benefit of $4 million related to statutory tax rate changes in Canada.

 

2002 vs. 2001 – After-tax earnings totaled $104 million in 2002 compared to $54 million in 2001. The increase was due the aforementioned gains from asset sales. In addition, after-tax earnings in the gas storage business in 2002 improved by $14 million compared with 2001, and the pipeline business had an $8 million improvement in throughput volumes. The earnings from equity investees in 2002 also included $6 million in after-tax charges for a litigation provision and a project impairment related to the Colonial Pipeline Company and a $2 million after-tax asset impairment related to another U.S. pipeline company in which the Company owns an equity interest. The 2001 results included a $6 million after-tax asset write-down related to an investment by Colonial Pipeline Company.

 

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Geothermal and Power Operations

 

2003 vs. 2002 – After-tax earnings totaled $50 million in 2003 compared to $30 million in 2002. The current year results reflect $8 million in higher earnings due to improvements from the amended Salak agreements in Indonesia. In addition, the results in 2003 reflect $9 million in higher earnings from the Company’s equity interests in gas-fired plants in Thailand due largely to favorable foreign exchange rates and $6 million in lower business development expenses as compared to 2002.

 

2002 vs. 2001 – After-tax earnings totaled $30 million in 2002 compared to $11 million in 2001. The improved results were due to approximately $33 million after-tax in lower receivable provisions related to geothermal operations in Indonesia as a consequence of the amended Salak agreements. This was partially offset by a decrease of $14 million from lower operational results in Indonesia and lower earnings results from the equity interests in the gas-fired power plants in Thailand.

 

Corporate and Other

 

2003 vs. 2002 – The after-tax earnings effect for 2003 was a loss of $446 million compared to a loss of $344 million in the same period a year ago. The 2003 results included $24 million after-tax in restructuring charges and higher pension related expenses of approximately $35 million. Net interest expense was $17 million higher in 2003, reflecting the $30 million after-tax in premiums paid for the early redemption of long-term debt, which was partially offset by higher capitalized interest on development projects. Environmental and litigation expenses were $107 million after-tax in 2003 compared to $93 million after-tax in 2002, primarily reflecting higher litigation support costs. In addition, the Company’s minerals operations recorded approximately $20 million after-tax in lower earnings for 2003 as compared to a year ago due primarily to lower mining margins and lower Brazil equity earnings.

 

2002 vs. 2001 – The after-tax earnings effect for 2002 was a loss of $344 million compared to a loss of $355 million in 2001. Environmental and litigation expenses were $93 million after-tax in 2002 compared to $108 million after-tax in 2001. In 2002, the results reflected approximately $15 million after-tax in higher minerals earnings compared to 2001. Net interest expense was $3 million lower in 2002, as higher interest expense from a premium on an early repayment of long-term debt was more than offset by higher capitalized interest on development projects. In 2002, earnings from real estate activities increased by $10 million after-tax and a $2 million after-tax gain from an insurance settlement was reached with insurers for the recovery of amounts previously paid out for environmental pollution claims and related costs. These positive factors in 2002 were partially offset by $25 million after-tax in higher pension related expenses.

 

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LIQUIDITY and CAPITAL RESOURCES

 

     At December 31,

 

Millions of dollars except as indicated


   2003

    2002

    2001

 

Current ratio

     1.0:1       0.8:1       0.9:1  

Total debt and capital leases

   $ 2,883     $ 3,008     $ 2,906  

Trust convertible preferred securities

     522       522       522  

Stockholders’ equity (a)

     4,009       3,298       3,124  

Total capitalization

     7,414       6,828       6,552  

Floating-rate debt/total debt (b)

     8 %     6 %     8 %

 

(a) 2003 reflects an increase of $145 million due to changes in foreign currency translation adjustments. 2002 included $391 million reflecting the value of common stock issued to acquire Pure's outstanding common stock, which was offset by $334 million after-tax charge to other comprehensive income to recognize the minimum pension liability for the Company's U.S. Qualified Retirement Plan.

 

(b) Excludes interest rate swap derivatives. With the swaps included the ratios would be 8%, 5% and 7% for 2003, 2002 and 2001, respectively.

 

Liquidity is the Company’s ability to generate sufficient cash flows from operating activities to meet obligations and commitments. Cash generated from operations is the Company’s principal source of liquidity. The Company generally funds any additional liquidity requirements through debt issuance including commercial paper, the sale of a portion of its accounts receivable accounts through its receivable securitization program, and the use of revolving credit facilities to cover near-term borrowing requirements. Currently, the Company’s liquidity needs arise primarily from capital expenditures, cash dividends, working capital requirements and debt service. Based on current commodity prices and current development project expenditures, the Company expects cash generated from operating activities, asset sales and cash on hand in 2004 to be sufficient to cover these requirements. Further, the Company has substantial borrowing capacity to enable it to meet unanticipated cash requirements.

 

Cash Flows from Operating Activities

 

Net cash provided by operating activities was $1.95 billion in 2003, $1.57 billion in 2002 and $2.13 billion in 2001.

 

2003 vs. 2002 – Cash flows from operating activities increased by $378 million in 2003. The increase principally reflected the effects of higher worldwide commodity prices. In addition, the Company received $51 million in repayment of a loan made to PTT Exploration and Production Public Company Limited when the Company farmed into the Arthit field. The positive impact from higher prices was partially offset by higher income tax payments and higher interest paid compared to a year ago. In addition, cash flows from operating activities were reduced by the repayment of the outstanding balance under the Company’s accounts receivable securitization program.

 

2002 vs. 2001 – Cash flows from operating activities decreased by $554 million in 2002 versus 2001. This decrease principally reflected the effects of lower North America natural gas production volumes and lower worldwide commodity prices. The decrease was partially offset by $120 million in lower income tax payments, net of refunds, compared to 2001, an increase of $38 million from the sale of certain domestic trade receivables during 2002 (see note 12 to the consolidated financial statements in Item 8 of this report), and the receipt of $51 million from PT PLN (Persero) (“PLN”) in July 2002 for payment of past due receivables as a result of the agreement reached on the Indonesia geothermal contracts at Gunung Salak.

 

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Capital Expenditures

 

    

Estimated

2004


   Years ended December 31,

Millions of dollars


      2003

   2002

   2001

Exploration and production

                           

U.S. Lower 48 (a)

   $ 480    $ 515    $ 544    $ 861

Alaska

     65      41      72      81

Canada (b)

     110      133      147      113
    

  

  

  

North America Total

     655      689      763      1,055

Far East

     885      573      626      425

Other

     355      261      157      148
    

  

  

  

International Total

     1,240      834      783      573
    

  

  

  

Total exploration and production

     1,895      1,523      1,546      1,628

Midstream

     60      138      71      41

Geothermal and power operations

     30      21      14      7

Corporate and other

     30      36      39      51
    

  

  

  

Total capital expenditures (c) (d)

   $ 2,015    $ 1,718    $ 1,670    $ 1,727
    

  

  

  

 

(a)      Excludes in 2001 - $267 million for asset acquisitions from International Paper Company, $173 million for the acquisition of Hallwood Energy Corporation and $113 million for the joint venture properties acquired from Forest Oil Corporation.

 

(b)      Excludes $93 million for the acquisition of Tethys Energy Inc. in 2001.

 

(c)      Estimated capital expenditures for 2004 exclude any possible major acquisitions.

 

(d)      Includes capitalized interest of:

   $ 80    $ 60    $ 46    $ 27

 

The Company expects its overall capital expenditures in 2004 to increase by 17 percent from the 2003 level. The major component of this increase is due to capital spending for development projects in Indonesia and Thailand (International – Far East), which are expected to add approximately $170 million from the expenditure level in 2003. Another major factor contributing to the increase is the Xihu Trough project in China (International – Far East), which is expected to total $130 million in 2004, up from $10 million in 2003. The Caspian crude oil development project (International – Other) will remain a major portion of the capital expenditures in 2004 and is expected to total $295 million, up from $250 million in 2003. In addition, the Company expects its capital spending in Bangladesh (International – Other), to increase by $45 million in 2004, reflecting the development of natural gas from the Moulavi Bazar field. The increase from the aforementioned factors will be partially offset by $90 million in lower expenditures from the BTC pipeline project (Midstream).

 

2003 vs. 2002 – Capital expenditures for 2003 increased by 3 percent from 2002. Capital spending for large development projects, including the West Seno field in deepwater Indonesia (International – Far East ) and Mad Dog in the Gulf of Mexico (U.S. Lower 48), and the Caspian crude oil development (International – Other), and the associated BTC pipeline project (Midstream) totaled $655 million, up from $430 million in 2002. This increase from large development projects was mostly offset by $145 million in lower other development capital in North America and $15 million in lower worldwide exploration capital expenditures.

 

In 2003, the Company’s capital expenditures included approximately $770 million for the development of undeveloped proved oil and gas reserves, primarily in Indonesia, Azerbaijan, Thailand and the deepwater Gulf of Mexico.

 

2002 vs. 2001 – Capital expenditures for 2002 decreased slightly from 2001, but there was a significant shift in spending between exploration and development. Development capital increased 30 percent over 2001. Capital spending included approximately $500 million for the Mad Dog development project in the Gulf of Mexico (U.S. Lower 48), Phase I development in the Caspian (International – Other), the West Seno project in Indonesia and crude oil production development in Thailand (International – Far East), and the Caspian crude oil pipeline (Midstream). These expenditures were primarily offset by lower Gulf of Mexico exploration activity in 2002 and the 2001 exploration activity in Brazil (International – Other).

 

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Major Acquisitions

 

The Company did not make any significant acquisitions in 2003. In 2002, the Company acquired the shares of Pure that it did not already own. This transaction, which was accomplished through an exchange of Unocal common stock, was valued at approximately $410 million and was accounted for as a purchase. In 2001, the Company formed a 50-50 joint venture with Forest Oil Corporation related to certain oil and gas properties located in the central Gulf of Mexico. The Company acquired a portion of proved reserves and production for approximately $113 million. Other significant acquisitions in 2001 included Pure’s acquisition of properties from International Paper Company for $267 million, Pure’s cash outlay of $173 million for the acquisition of all the shares of Hallwood Energy Corporation and Northrock’s cash outlay of $93 million for the acquisition of all the shares of Tethys Energy Inc.

 

Asset Sale Proceeds

 

In 2003, pre-tax proceeds from asset sales and discontinued operations were $653 million. The proceeds included approximately $361 million for the sale of various oil and gas properties in the Gulf of Mexico, onshore U.S. and Canada. The Company also received proceeds of $229 million from the sale of its equity interest shares held in Tom Brown and Matador. Cash proceeds also included approximately $52 million for the sale of various real estate and other miscellaneous properties. In addition, cash proceeds included $11 million related to a participation payment received from the purchaser of the Company’s former West Coast refining, marketing and transportation assets covering price differences between California Air Resources Board Phase 2 gasoline and conventional gasoline.

 

In 2002, pre-tax cash proceeds received from asset sales and discontinued operations totaled $166 million. The proceeds included $65 million from the sale of certain investment interests in non-strategic pipelines in the U.S., $54 million from the sale of oil and gas assets primarily in the U.S. and approximately $44 million from the sale of real estate and other miscellaneous properties. The cash proceeds also included $3 million related to the aforementioned participation payment from the Company’s former West Coast refining, marketing and transportation assets.

 

In 2001, pre-tax proceeds from asset sales, including those classified as discontinued operations, were $106 million. The proceeds included a $25 million payment related to the aforementioned participation payment, $63 million from the sale of certain oil and gas properties, primarily in the U.S. Gulf of Mexico, and $18 million from the sale of real estate and other assets.

 

Long-term Debt

 

The Company’s long-term debt at year-end 2003, including the current portion, was $2.88 billion, approximately $125 million less than at the end of 2002. The Company retired $89 million in 9.25% debentures and paid down $10 million of medium-term notes that matured. The Company repurchased $194 million of debt principal through a tender offer, which included $115 million of the 7.20 percent notes due in 2005 and $79 million of the 6.50 percent notes due in 2008. The Company also repurchased $34 million of the 7.35% notes due in 2009, $34 million of the 9.125% debentures due in 2006, $27 million of the 6.375% notes due in 2004 and $26 million of medium-term notes in varying maturities. The Company also repaid $20 million of 6.20% Industrial Development Revenue Bonds due in 2008. In total, the Company paid approximately $35 million pre-tax ($30 million after-tax) in premiums for the early redemption of debt in 2003.

 

These decreases in debt were offset by $205 million drawn under the Overseas Private Investment Corporation (“OPIC”) Financing Agreement for the first phase of the West Seno development project in Indonesia. In addition, effective in the third quarter of 2003, the Financial Accounting Standards Board (“FASB”) issued Financial Interpretation No. 46 (“FIN 46”), “Consolidation of Variable Interest Entities,” which required the Company to consolidate its Dayabumi Salak Pratama, Ltd. (“DSPL”) subsidiary, resulting in the reporting of $74 million as long-term debt on the consolidated balance sheet. In 2003, the Company paid off the $252 million limited partner interest in Spirit Energy 76 Development, L.P. of which $242 million would have been reclassified as long-term debt in 2003 pursuant to FASB Interpretation No. 46 (see note 19 for further detail on the Company’s long-term debt).

 

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The Company’s long-term debt at year-end 2002, including the current portion, increased by $90 million to $3.0 billion from $2.91 billion at year-end 2001. In 2002, the Company issued $400 million principal amount of 5.05 % notes with a maturity date of October 1, 2012. The net proceeds from the sale of the notes were primarily used to repay outstanding commercial paper that had been issued during the year. At December 31, 2002, the Company had no outstanding commercial paper. During 2002, the Company also retired $172 million of maturing medium-term notes. Northrock redeemed its $35 million “Series A” and $40 million “Series B” senior U.S. dollar-denominated notes. The Company also obtained a 3-year $295 million Canadian dollar-denominated non-revolving credit facility with a variable rate of interest. At December 31, 2002, the borrowings under the credit facility translated to $186 million using the applicable foreign exchange rate. At the end of 2002, Pure had no borrowings outstanding under its 3-year $275 million revolving credit facility or its $125 million (reduced from $235 million in December 2002) 5-year revolving credit facility. Outstanding borrowings under both facilities were repaid in the fourth quarter of 2002 subsequent to the Company’s acquisition of the outstanding Pure common shares. The Company cancelled both credit facilities in January 2003.

 

Contractual Obligations

 

The following table outlines various financial contractual obligations of the Company:

 

          Amount of Obligation Expiration

In Millions of Dollars


   Total

   2004

   2005-
2006


   2007-
2008


  

Later

years


Long-term debt (a) (k)

   $ 2,883    $ 248    $ 727    $ 175    $ 1,733

Trust convertible preferred securities (b) (k)

     522                     522

Non- cancelable operating leases (c) (k)

     365      187      122      43      13

Purchase obligations (d)

                                  

Development related expenditures

     727      466      243      18     

Exploration related expenditures

     234      216      18          

Other

     121      118      3          

Asset retirement obligations (e)

     710      21      74      46      569

Environmental liabilities (f)

     252      118      102      32     

Postretirement medical benefits (g)

     56      27      29          

Pension and other employee benefits (h)

     260      25      74      144      17

Advances related to future production (i)

     122      4      9      9      100

Derivative and commodity contract liabilities (j) (k)

     218      167      26      25     

Other

     202      43      66      30      63
    

  

  

  

  

Total

   $ 6,672    $ 1,640    $ 1,493    $ 522    $ 3,017
    

  

  

  

  

 

(a) See note 19 for details on long-term debt.

 

(b) See note 25 for detail on the trust convertible securities.

 

(c) See note 5 for detail on non-cancelable operating leases.

 

(d) Includes both accrued and future expenditures for significant purchase obligations and commitments.

 

(e) See note 2 for detail on SFAS No. 143 adoption for asset retirement obligations.

 

(f) See note 20 and 24 for detail on environmental liabilities.

 

(g) Payments reflect an estimate of the mandated annual contributions in 2004 and 2005 to the U.S. postretirement medical plan. Not included in the above table are expected future employer contributions to the U.S. postretirement plan of $30 million in 2006 and $61 million in 2007-2008 plus $96 million in the out years reflecting the remainder of the actuarially computed balance.

 

(h) Reflects projected mandated minimum funding contributions by the Company for U.S. Qualified Retirement Plan in 2006-2008 plus anticipated payments in support of the Company's Supplemental Executive Retirement Plan and unfunded foreign pension plans.

 

(i) See note 21 for further detail.

 

(j) Includes interest rate, foreign exchange rate and hydrocarbon derivatives and forward natural gas sale. See discussion in Item 7A and note 29 for detail on derivatives and note 22 for forward sale.

 

 

(k) There are no credit rating triggers that would require pre-payment.

 

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Contractual Commitments

 

The Company has two credit facilities in place: a $400 million 364-day credit agreement which is due to terminate on September 30, 2004 and a $600 million credit agreement due to terminate on October 31, 2006. The agreements provide for the termination of the loan commitments and require the prepayment of all outstanding borrowings in the event that (1) any person or group becomes the beneficial owner of more than 30 percent of the then outstanding voting stock of Unocal other than in a transaction having the approval of Unocal’s board of directors, at least a majority of which are continuing directors, or (2) if continuing directors shall cease to constitute at least a majority of the board. The agreements do not have drawdown restrictions or prepayment obligations in the event of a credit rating downgrade. Both agreements limit the Company’s debt to equity ratio to 70 percent, with the Company’s convertible preferred securities included as equity in the ratio calculation.

 

The Company also has a 3-year $295 million Canadian dollar-denominated non-revolving credit facility with a variable rate of interest. At December 31, 2003, the borrowings under the credit facility translated to $227 million, using applicable foreign exchange rates.

 

The Company also had in place a universal shelf registration statement as of December 31, 2003, with an unutilized balance of approximately $1.539 billion for the future issuance of other debt and/or equity securities depending on the Company’s needs and market conditions. From time to time, the Company may also look to fund some of its long-term projects using other financing sources, including multilateral and bilateral agencies.

 

Maintaining investment-grade credit ratings, that is “BBB- / Baa3” and above from Standard & Poor’s Ratings Services and Moody’s Investors Service, Inc., respectively, is a significant factor in the Company’s ability to raise short-term and long-term financing. As a result of the Company’s current investment grade ratings, the Company has access to both the commercial paper and bank loan markets. The Company currently has a BBB+ / Baa2 credit rating by Standard & Poor’s and Moody’s, respectively. Standard & Poor’s and Moody’s have a stable rating outlook for the Company’s long-term debt, Prime-2 and A-2 commercial paper ratings. The Company does not believe it has a significant exposure to liquidity risk in the event of a credit rating downgrade.

 

In the normal course of business, the Company has performance obligations that are secured, in whole or in part, by surety bonds or letters of credit. These obligations primarily cover self-insurance, site restoration, dismantlement and other programs where governmental organizations require such support. These surety bonds and letters of credit are issued by financial institutions but are funded by the Company if exercised. The Company has entered into indemnification obligations in favor of the providers of these surety bonds and letters of credit. In addition, the Company has various other outstanding guarantees. See note 24 to the consolidated financial statements in Item 8 for a more detailed discussion of surety bonds, letters of credit and other guarantees.

 

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The following table outlines various financial commitments of the Company, including the potential effects in the event of a credit rating downgrade:

 

          Amount of Commitment
Expiration


    

Other Financial Commitments

(millions of dollars)


   Total

   2004

   2005-
2006


   2007-
2008


  

After 5

Years


  

Recourse & Credit Rating Triggers


Unocal credit agreement expiring Oct. 31, 2006 - zero balance outstanding

   $ 600    $  —      $ 600    $ —      $ —      Interest rate varies marginally based on rating. Ratings downgrade does not prevent drawdown or require pre-payment.

Unocal 364-day credit agreement expiring Sep. 30, 2004 - zero balance outstanding

     400      400      —        —        —      Interest rate varies marginally based on rating. Ratings downgrade does not prevent drawdown or require pre-payment and the credit agreement allows Company to extend term yearly for an additional 364 day period.

Receivable securitization program (a) - zero balance outstanding at year-end

     —        —        —        —        —      Sales of receivables prohibited if rating below Baa3 or BBB-

Standby letters of credit (b) (d)

     44      44      —        —        —      None - one year term

Other financial assurances (b) (d)

     553      553      —        —        —      Approx. $333 million would require bonds, letter of credit or trust funds if rating below Baa3 or BBB-

Performance bonds (with indemnity) (b)(c)(d)

     191      122      33      36      —      Approx. $65 MM in bonds would require additional collateral if rating below Baa3 or BBB-

Guaranteed debt of equity investees (d)

     19      19      —        —        —      Unocal guarantees are limited

Non-guaranteed debt of equity investees (e)

     —        —        —        —        —      None

Environmental indemnification related to sold or formerly-operated properties (d)

     —        —        —        —        —      None

 

(a) See note 12 for further details.

 

(b) Majority of letters of credit, guarantees and performance bonds are renewed yearly. These are financial assurances related to Unocal obligations and are not guarantees of third-party obligations, assets or performance.

 

(c) Includes $61 million of a performance bond for which a liability is included on the balance sheet in other current liabilities and other deferred credits.

 

(d) See note 24 for further details.

 

(e) See note 15 for further details.

 

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Off-Balance Sheet Arrangements

 

Guarantees Related to Assets or Obligations of Third Parties

 

The Company has guaranteed the debt of certain joint ventures accounted for by the equity method. The majority of this debt matures ratably through the year 2014. Extending guarantees to creditors allows the joint ventures to reduce their borrowing costs. The Company is not the primary beneficiary in any of these arrangements. The maximum amount of future payments the Company could be required to make is approximately $19 million. In addition to these guarantees, to facilitate sales of some property or as a condition of some property leases, the Company indemnified certain third parties for particular remediation costs.

 

See note 24 to the consolidated financial statements in Item 8 for a more detailed discussion of guarantees related to assets or obligations of third parties. These agreements are not critical to the Company’s liquidity, credit risk or capital resources.

 

Sales of Accounts Receivables

 

The Company, through a bankruptcy remote wholly-owned subsidiary, Unocal Receivables Corporation, has a sales agreement with an outside unrelated party that provides for the sale of up to $125 million of an undivided interest in domestic crude oil and natural gas trade receivables. The Company uses this program as a low cost and readily available source of working capital. Details of this arrangement are provided in Note 12 to the Company’s financial statements. In the event receivables become uncollectible, the outside purchaser would participate in any losses that exceed reserves built into the program.

 

The arrangement also has a credit rating trigger whereby the sales of receivables are prohibited if the Company’s long-term unsecured debt should be rated less than BBB- by Standard & Poor’s or Baa3 by Moody’s. In such an event, the purchaser would be repaid from its pro rata share of receivables as they are collected and the Company may find it necessary to use an alternative source of funds. In this case, the Company’s accounts receivable balance would increase as well as the balance of debt on the Company’s consolidated balance sheet. This program is not critical to the Company’s liquidity or capital resources.

 

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Critical Accounting Policies and Estimates

 

A critical accounting policy is one that is important to the portrayal of the Company’s financial condition, results of operations or liquidity, and requires management to make difficult and/or complex judgments. Critical accounting policies cover accounting matters that are inherently uncertain because the future resolution of such matters is unknown. The following represents management’s view of accounting policies, practices and estimates that are critical for the Company.

 

Oil and Gas Accounting – The Company follows the successful efforts method of accounting for its oil and gas activities.

 

See Note 1 to the consolidated financial statements in Item 8 of this report for the accounting policy description for “Oil and Gas Exploration and Development Costs.” Acquisition and development costs of proved properties are capitalized and each is amortized on a units-of-production basis over the remaining life of proved and proved developed reserves, respectively. If reserve estimates are revised downward, earnings could be affected by higher prospective depreciation and depletion expense or an immediate write-down of the property’s book value (see impairments discussion below). If reserve estimates are revised upward, earnings could be affected by decreased prospective depreciation and depletion expense.

 

Exploratory drilling involves significant capital investment and considerable risk of dry holes or failure to find commercial quantities of hydrocarbons. See “RISK FACTORS” in Item 7 of this report for a discussion on “Our drilling activities may not be productive.” Exploratory wells that do not find commercial quantities of hydrocarbons are expensed as dry hole expense. Dry holes take place at unscheduled times and involve interpretation based on technical expertise and informed judgment. Material fluctuations in earnings may result from the recording of dry hole expense.

 

At the time exploratory acreage is acquired, the Company makes an initial assessment of the probability that the acreage will eventually lead to the discovery of commercial hydrocarbon reserves. The portion estimated not to find commercial reserves is amortized. The majority of properties have costs that are individually not significant and are amortized for impairment by groups. Additional attention is given to individually significant leases/concessions to ensure their probability-of-success factors and amortization periods are consistent with the latest developments. The methodology takes into consideration factors that indicate partial or full impairment.

 

Oil and Gas Reserves – Estimates of physical quantities of oil and gas reserves are determined by Company engineers and in some cases verified by third-party experts. Proved oil and gas reserves are the estimated quantities of crude oil, natural gas and natural gas liquids that geological and engineering data demonstrate with reasonable certainty to be recoverable in future years from known reservoirs under existing economic and operating conditions. Accordingly, these estimates do not include probable or possible reserves. Estimated oil and gas reserves are based on available reservoir data and are subject to future revision resulting from future changes in economic and operating conditions. See “RISK FACTORS” in Item 7 of this report for a discussion on “Our oil and gas reserve estimates are subject to change.” Significant portions of the Company’s undeveloped reserves, principally in offshore areas, require the installation or completion of related infrastructure facilities such as platforms, pipelines, and the drilling of development wells. Proved reserve quantities exclude royalty and other interests owned by others. The Company reports all reserves held under PSCs utilizing the “economic interest” method, which excludes host country shares. Estimated quantities for PSCs reported under the “economic interest” method are subject to fluctuations in the price of oil and gas and recoverable operating expenses and capital costs. If costs remain stable, reserve quantities attributable to recovery of costs will change inversely to changes in commodity prices. This change would be partially offset by a change in the Company’s net equity share.

 

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Impairment of Assets – See note 1 to the consolidated financial statements in Item 8 of this report for the accounting policy description of “Impairment of Assets.” Commodity prices are difficult to predict and can change dramatically. Prices depend on market demand and supply, which can be influenced by factors such as OPEC production quotas, changes in climate conditions, government regulation, political instability, economic climates at both a local and a global basis, security and other factors. Different views of future commodity prices could have a significant impact on whether the Company records asset impairments. Field decline rates, increases in lifting and development costs or a downward revision of reserves could occur and result in asset impairment. See note 6 to the consolidated financial statements in Item 8 of this report for details on impairments.

 

Asset Retirement Obligations (“AROs”) – See note 1 to the consolidated financial statements in Item 8 of this report for the accounting policy description of “Asset Retirement Obligations.” See note 2 for a discussion of the adoption of “SFAS No. 143.” Recognized ARO liability amounts are based upon future asset retirement cost estimates that are developed in large part from abandonment cost studies performed by independent third-party firms. The studies are then reviewed by the Company’s technical, accounting and legal staff. Projecting future ARO cost estimates is difficult as it involves the estimation of many variables such as economic recoveries of future oil and gas reserves, future labor and equipment rates, future inflation rates, and the company’s credit adjusted risk free interest rate. Future geopolitical, regulatory, technological, contractual, legal and environmental changes could also impact future ARO cost estimates. Because of the intrinsic uncertainties present when estimating asset retirement costs as well as asset retirement settlement dates, the Company’s ARO estimates are subject to ongoing volatility.

 

Post-employment Benefits – The Company utilizes U.S. generally accepted accounting principles, as promulgated by the Financial Accounting Standards Board, to recognize the projected benefit obligations associated with pension and health care plans and for recording the costs of such plans in its income statement. The actuarial determination of projected benefit obligations (“PBO”) and related costs involves considerable judgment concerning events that are expected to occur over varying lengths of time in the future. Some of the key variables that impact measurement include future salary growth, estimated employee turnover rates and retirement dates, mortality, lump-sum election rates, interest (discount) rates, initial and long-term cost trend rates and retiree utilization rates for health care services. Due to the complex and specialized nature of these calculations, the Company engages the services of outside actuarial firms to assist in the determination of these obligations and their related costs.

 

The recent decline in interest rates, to near 40-year lows, and lower market returns on plan assets for years 2000-2002 negatively impacted the company’s benefit plans. While no cash contributions have been required in recent years, the low interest rates and market returns have increased pension and other related retirement benefit expenses. The Company and its actuaries utilize both forecasted and historical data to adjust assumptions. Assumed interest (discount) rates reflect the rates at which pension benefits can be effectively settled. The Company has little leeway in selecting a discount rate as such rates are required to reflect rates implicit in current annuity contracts and/or current market rates for high-quality fixed income investments. A lower discount rate increases both the present value of benefit obligations and pension expense. For the Company’s U.S. qualified plan, a 50 basis point (1/2 %) decrease in the discount rate, with all other assumptions held constant, would have increased the PBO by approximately $90 million at December 31, 2003 and would increase pre-tax pension expense for 2004 by approximately $11 million. For 2004, the expected rate of return on plan assets (“ROA”) is 8 percent, which reflects the average rate of returns expected on funds invested to provide the projected benefits. By definition the ROA is an estimate of long-term returns. The Company considers expected asset allocations as well as historical and forecasted returns on all categories of plan assets when selecting an ROA. A 50 basis point decrease in the expected return on the assets of the Company’s principal pension plans with all other assumptions held constant would increase pre-tax pension expense approximately $5 million in 2004.

 

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Interest rates, asset returns and inflation have varied significantly over time and are likely to continue to do so in the future. Likewise, actual results in any given year will often differ from actuarial assumptions because of changes in plan benefits and terms plus legal, economic and other factors. In 2002, the Company recognized a minimum pension liability of $103 million reflecting the excess of the accumulated benefit obligation (“ABO”) over the fair value of plan assets at December 31, 2002, for its Qualified Retirement Plan covering current and former U.S. payroll employees. The recognition of this liability resulted in an after-tax charge of $334 million to the other comprehensive income (“OCI”) component of stockholders’ equity. If in subsequent years returns on plan assets improve and/or interest rates rise the fair value of plan assets may again exceed the ABO. If this occurs, the liability will be reversed and a pre-paid pension cost asset will be re-established on the balance sheet with the offsetting credit booked to OCI. In 2003, the Company made a $30 million voluntary contribution to the plan and the plan experienced favorable asset returns. As a result, the minimum pension liability was reduced by $12 million to $91 million, and the cumulative OCI after-tax charge decreased by $34 million to $300 million. The Company was not required to make any contributions to the plan in 2003 nor will it be required to make any contributions in 2004 or 2005. However, poor returns on plan assets could accelerate the requirement to make cash contributions to the plan after 2005. The Company may elect, however, to make voluntary cash contributions to the plan. See note 17 to the consolidated financial statements in Item 8 of this report for additional disclosures on the Company’s various post-employment benefit plans.

 

Environmental and Litigation – The Company’s management makes judgments and estimates pursuant to applicable accounting rules in recording costs and establishing reserves for environmental clean-up and remediation and potential costs of litigation settlements. For environmental reserves, actual costs can differ from estimates because of changes in laws and regulations, discovery and analysis of actual site conditions and/or changes in clean-up technology. For additional details, refer to the ensuing “Environmental Matters” discussion and notes 20 and 24 to the consolidated financial statements in Item 8 of this report. Actual litigation costs can vary from estimates based on the facts and circumstances and the application of laws in the individual cases.

 

ENVIRONMENTAL MATTERS

 

Unocal is committed to operating its business in a manner that is environmentally responsible. This commitment is fundamental to the Company’s core values. As a part of this commitment, the Company has procedures in place to audit and monitor its environmental performance. In addition, Unocal has implemented programs to identify and address environmental risks throughout the Company. Consequently, the Company continues to incur substantial capital and operating expenditures for environmental protection and to comply with federal, state and local laws, as well as foreign laws, regulating the discharge of materials into the environment and management of hazardous and other waste materials. In many cases, investigatory or remedial work is now required at various sites even though past operations followed practices and procedures that were considered acceptable under environmental laws and regulations, if any, existing at the time.

 

          Years Ended
December 31,


Millions of Dollars


  

Estimated

2004


   2003

   2002

   2001

Environmental related capital expenditures

   $ 38    $ 24    $ 22    $ 19

 

The 2003 capital expenditures were higher than 2002 due to environmental capital expenditures that were incurred in 2003 to prepare properties owned by the Company for sale. Higher estimated 2004 capital expenditures are mainly attributed to various planned environmental projects related to process upgrades and expansion for ongoing operations, contractual requirements and regulatory compliance.

 

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Amounts recorded for environmental related expenses, including provisions for remediation that were identified during the Company’s ongoing review of its environmental obligations and operating, maintenance and administrative expenses, were approximately $140 million in 2003, $170 million in 2002 and $175 million in 2001. Lower expenses in 2003 versus 2002 were primarily due to higher remediation provisions recorded in 2002 for service stations, bulk plants, terminals, refineries and pipelines that were part of the Company’s former West Coast refining, marketing and transportation assets sold in 1997 and for the decommissioning and decontamination of the Company’s Molycorp, Inc. (“Molycorp”) subsidiary closed molybdenum and rare earth processing facilities in Washington and York, Pennsylvania. Partially offsetting the higher 2002 expenses were higher remediation provisions recorded in 2003 for the Company’s inactive Guadalupe oil field located on the central California coast and for remediation projects at the Company’s former refinery in Beaumont, Texas. Lower expenses in 2002 versus 2001 were due partially to additional remediation provisions recorded in 2001 for the cleanup of service station sites, distribution facilities and Central California oil and gas fields formerly operated by the Company. Higher 2001 expenses were also due to additional provisions that were recorded for remediation liabilities related to agricultural chemical sites sold by the Company in 1993.

 

At December 31, 2003, the Company’s reserves for environmental remediation obligations totaled $252 million, of which $118 million was included in current liabilities. During 2003, cash payments of $85 million were applied against the reserves and $92 million in provisions were added to the reserves. The Company may also incur additional liabilities at sites where remediation liabilities are probable but future environmental costs are not presently reasonably estimable because the sites have not been assessed or the assessments have not advanced to stages where costs are reasonably estimable. At those sites where investigations or feasibility studies have advanced to the stage of analyzing feasible alternative remedies and/or ranges of costs, the Company estimates that it could incur possible additional remediation costs aggregating approximately $205 million.

 

The reserve amounts and possible additional costs are grouped into the following four categories:

 

     At December 31, 2003

Millions of dollars


   Reserve

  

Possible

Additional

Costs


Superfund and similar sites

   $ 15    $ 15

Active Company facilities

     28      30

Company facilities sold with retained liabilities and former Company-operated sites

     99      75

Inactive or closed Company facilities

     110      85
    

  

Total

   $ 252    $ 205
    

  

 

Also, see notes 20 and 24 to the consolidated financial statements in Item 8 of this report for additional information on environmental related matters.

 

During 2003, provisions of $46 million were recorded for the “Company facilities sold with retained liabilities and former Company-operated sites” category. These provisions included the estimated cleanup costs for oil fields located in Michigan and California that were formerly operated by the Company. The estimated costs are based on assessments recently performed at the sites, higher than anticipated volumes of contaminated soil at existing sites and higher remediation costs for soil excavation and disposal than originally anticipated. The provisions for this category of sites were also the result of revised remediation cost estimates that were identified during 2003 for service station sites and distribution facilities formerly operated by the Company.

 

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Provisions were also recorded for auto/truckstop sites that were sold by the Company in 1993. In December 2003, an agreement was reached with the owner of certain of these auto/truckstops indemnifying the Company from future remediation liabilities and obligations related to these sites in exchange for a cash payment and payment for insurance coverage for unforeseen future environmental exposure that may arise from contamination that existed prior to the original sale of the sites. The agreement was finalized in January 2004. In addition, the Company received revised remediation cost estimates from the purchaser of service stations, bulk plants, terminals, refineries and pipelines that were part of the Company’s former West Coast refining, marketing and transportation assets sold in 1997.

 

In 2003, the Company accrued $38 million related to sites in the “Inactive or closed Company facilities” category primarily for the Guadalupe oil field located on the central California coast and for remediation projects at the Company’s former refinery in Beaumont, Texas.

 

For the Guadalupe oil field site, it was determined that contaminated soil excavated from the site will be taken to an offsite landfill for disposal. The soil is contaminated with diluent, a kerosene-like additive used in the field’s former operations. Previously, the Company had planned to remediate the soil on-site; however, a preliminary draft report for the ecological risk study being conducted indicates that on-site remediation is not feasible. The provisions recorded for the site include the costs for the offsite disposal alternative. The provisions recorded for the Guadalupe oil field also include estimated costs for remediation work that is ongoing at the site. This work includes groundwater monitoring, operation and maintenance of remedial systems, restoration, agency oversight, permitting, and site assessment. The provisions for these costs are based on data from various studies and assessments that have been completed for the site in conjunction with data provided by the project management system the Company has in place.

 

A provision was also recorded for the Company’s former Beaumont, Texas refinery. The Company has been working with the Texas Commission on Environmental Quality (“TCEQ”) to develop plans for closing impoundments used in the site’s former operations and for other remediation projects. In 2003, the Company recorded a provision for the revised estimated costs of the impoundment closure plan based on the TCEQ initial draft permit that was issued for the site.

 

The Company recorded provisions of $7 million during 2003 for the “Active Company facilities” category of sites. The provisions were primarily for the remedial investigation and feasibility study (RI/FS) being performed at a molybdenum mine located in Questa, New Mexico, that is owned by the Company’s Molycorp subsidiary. Molycorp has been working closely with the U.S. Environmental Protection Agency and the State of New Mexico in conducting the RI/FS at the mine during the year. The RI/FS is being performed to determine if past mining operations have had an adverse impact on the environment. Numerous additions and changes to the RI/FS scope have been required by the agencies, which will require a higher level of effort than originally projected.

 

In 2003, estimated possible additional costs in excess of amounts included in the reserves for remediation obligations decreased by $40 million. The decrease was primarily for sites in the “Active Company facilities” category, as a result of the reclassification of costs to asset retirement obligations under SFAS No. 143 for the Company’s Molycorp subsidiary (see note 2 for further detail). The decrease was also the result of the Company lowering its estimated costs for the “Inactive or closed Company facilities” category of sites by $20 million. These costs were included in the amounts added to the reserve for the Guadalupe oil field and the Beaumont Refinery sites as discussed above.

 

Partially offsetting the foregoing decreases was an increase of $5 million in possible additional costs for the “Superfund and similar sites” category. The increase is based on preliminary information that the Company has received regarding possible payments for remediation-related work for two sites located in California.

 

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At year-end 2003, estimated possible additional costs for the “Company facilities sold with retained liabilities and former Company-operated sites” category was $75 million; no change from year-end 2002. During 2003, possible additional costs for this category of sites increased for former Company-operated service stations and distribution facilities. The increase was based on revised cost estimates for remediation work that may be required for these sites. Possible additional costs also increased for a former oil field in Michigan where the company is in the process of determining the extent of cleanup that may be required. Offsetting the aforementioned increases were lower remediation costs based on estimates received from the purchaser of service stations, bulk plants, terminals, refineries and pipelines that were part of the Company’s former West Coast refining, marketing and transportation assets sold in 1997. During 2003, possible additional costs for this category also increased as the result of higher costs identified for auto\truckstop system sold by the Company in 1993. These costs were subsequently added to the remediation reserve and the estimated possible additional costs were concurrently reduced as a result of the agreement reached with the owner of certain of these sites indemnifying the Company from future remediation liabilities and obligations as previously discussed.

 

OUTLOOK

 

Realized prices for crude oil, natural gas liquids and North America natural gas are a significant driver of financial performance for the Company. Energy prices are expected to remain volatile due to a variety of fundamental and market perception factors including variability of the weather on a year to year basis, worldwide demand, crude oil and natural gas inventory levels, production quotas set by OPEC, current and future worldwide political instability, especially events concerning Iraq, worldwide security and other factors. The Company has secured fixed price “hedges” to mitigate some of that volatility, primarily relating to a portion of its 2004 North America natural gas production.

 

The economic situation in Asia, where most of the Company’s international activity is centered, is showing positive signs. The Company looks at the natural gas market in Asia as one of its major strategic investments.

 

The Company’s outlook of important 2004 activities is as follows;

 

Exploration and Production – North America

 

U.S. Lower 48

 

In the deep water region of the Gulf of Mexico, the Mad Dog development project will be nearing completion by the end of 2004. Initial production is expected in early 2005. The Company has a 15.6 percent working interest. Another Gulf of Mexico deep water development moving forward in 2004 is the K-2 field, in which the Company has a 12.5 percent working interest. A decision is anticipated in 2004 on development of the Champlain project. The Company is the operator with a 30 percent working interest.

 

Gulf of Mexico exploration will be focused on the deep water as well as a re-tooled and smaller deep shelf program. The deep water program will be concentrated on three areas where the Company has participated in significant discoveries: Green Canyon Miocene (Mad Dog, K-2 and Puma), the Perdido Fold Belt (Trident), and the emerging Lower Tertiary play (Saint Malo). The deep shelf exploration program has a new management group which is responsible for both the deep shelf and the deep water Gulf of Mexico. This group is currently conducting a comprehensive evaluation of the deep shelf program.

 

Appraisal activities expected in 2004 include follow-up wells on the Company’s Saint Malo and Puma discoveries in the deep water Gulf of Mexico.

 

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The Company’s legacy Gulf of Mexico shelf operations have been concentrated into a new core of fields following the 2003 non-core divestitures. Activities on these traditional shelf fields will be focused on investing to promote proved undeveloped reserves into production. The Company anticipates that there are enough investment opportunities in this new core of fields to allow us to keep production declines in the intermediate future to less than 10 percent per year, without any significant contributions from the future deep shelf exploration program.

 

The most important onshore exploration activities conducted by the Company will be in West Texas on deep horizon tests of potentially significant gas accumulations from formations with longer reserve lives than the Gulf of Mexico. The Company expects production from the onshore business to be flat to slightly growing over the next few years.

 

The Company is negotiating the sale of its interests in certain prospective mineral fee lands in North America. The assets involved include working interests, royalty interests, overriding royalty interests and subsurface mineral rights on approximately 3.3 million net acres, primarily in Texas, Louisiana, Mississippi and Alabama.

 

The U.S. Lower 48 capital programs have a goal to add reserves with a finding and development cost of $8.00 per BOE or less.

 

Alaska

 

First production from the Company’s Happy Valley discovery is planned for late 2004 upon completion of an extension of the Kenai Kachemak Pipeline. Happy Valley, which was discovered in November of 2003, will sell natural gas under a contact with ENSTAR, the local utility, at prices based on a 36-month trailing average for Henry Hub natural gas prices.

 

Other natural gas prospects in the southern Kenai Peninsula are targeted for exploration. The Company expects to drill two or three of them in 2004. Any additional natural gas found will also be marketed through the ENSTAR contract.

 

Canada

 

The Company’s Canadian operations have two to three large potential, high-risk exploration tests planned in 2004. The primary focus in Canada will also be to promote proved undeveloped reserves into production and to replace production with new reserves. The Company sees investment opportunities in Canada that should result in slight production growth over the next few years. The Company’s expectations for Canada’s finding and development costs are also at $8.00 per BOE or below.

 

Exploration and Production – International

 

Far East

 

Thailand:

 

Thailand’s natural gas market continues to grow at around 5 to 6 percent per annum. The Company’s operations have supplied natural gas to the Kingdom of Thailand at above contract minimum volumes for several years. In our existing Thailand natural gas operation the Company will continue to follow its program of just in time development, which allows it to be the swing natural gas producer without over-investing in new capacity.

 

Significant new crude oil production is anticipated from Phase 2 of the Platong, Yala, Surat, and Plamuk areas. Development work will advance in 2004, with an additional 20 MBbl/d of gross crude oil expected in mid-2005.

 

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The Company anticipates signing final agreements in 2004 for the extension of existing natural gas sales agreements and expansion of contract quantities by 15 percent by 2006, and another 50 percent by 2010-2012. Negotiations are expected to be completed in 2004 include the pricing of the new sales quantities.

 

The Arthit field’s natural gas sales agreement has been signed and development work is expected during 2004 with first production anticipated in 2006.

 

Indonesia:

 

The West Seno field, which came on stream in 2003, is expected to continue ramping up during 2004 toward peak gross rates for Phase 1 of 35 to 45 MBOE/d.

 

Development and engineering activities are underway in 2004 for the West Seno Phase 2, Merah Besar, and Ranggas fields.

 

Parallel conceptual engineering activities will also move forward in 2004 for natural gas sales opportunities from either the Gehem or Gendalo fields. One of these projects is expected to emerge in the first half of 2004 as the first deep water development of natural gas production as soon as 2006. This natural gas will be available to the Bontang LNG facility as back-up capacity for current production commitments and to provide natural gas for potential “spot” sales opportunities of LNG.

 

Exploration and appraisal drilling will continue in 2004 in the deep water Kutei Basin. This drilling activity will test for crude oil in deeper horizons below the Company’s past natural gas discoveries. These tests will also allow the Company to certify additional natural gas volumes, which will be used to secure increased allocations of the new Bontang sales contracts, the majority of which are anticipated in 2010 and beyond.

 

China:

 

Both development and exploration activity is expected in 2004 on the Company’s PSC areas in the Xihu Trough off the coast of Shanghai.

 

Evaluation of technical information will proceed on existing wells that were drilled in the past. Once the evaluation is complete, a final development plan will be determined.

 

The Company is processing recently acquired seismic data and finalizing the drilling program. Exploration drilling is anticipated with up to six “wildcat” and appraisal wells expected in 2004. The first appraisal well was spud in mid-February 2004. A successful drilling campaign is essential to achieve minimum commercial reserves for the Phase I development. If the exploration and appraisal programs prove sufficient reserves, commercial natural gas production could begin in late 2005.

 

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Other International

 

Azerbaijan:

 

Continued progress is expected in 2004 on the development of the BP operated AIOC project. Gross production is expected to ramp up to more than 200 MBbl/d in 2005, rising to 700 MBbl/d in 2007 and over 1 million Bbl/d by 2009. The Company has a 10.28 percent working interest.

 

Bangladesh:

 

Construction and development drilling on the Moulavi Bazar field will progress during 2004, with first production in the first half of 2005. Moulavi Bazar is expected to have peak production of 70 to 100 MMcf/d. The Company signed a new natural gas sales agreement for Moulavi Bazar in 2003.

 

Unocal expects to make progress on a third natural gas sales agreement in Bangladesh covering the Bibiyana field. The Bibiyana field is capable of being developed in stages, which could provide Bangladesh with natural gas resources in the short, medium and long term time frames.

 

As Bangladesh makes progress on the program to electrify rural areas that do not currently have access to electrical power, demand for natural gas will continue to grow. The Company’s past discoveries can lead to future proven reserves and developments without significant additional exploration spending.

 

Midstream

 

In parallel with the AIOC field development work in Azerbaijan in 2004, the BTC pipeline is expected to be operational in mid-2005. The Company’s interest in this pipeline is 8.9 percent. The BTC pipeline will transport the crude oil from the AIOC field to the Turkish port of Ceyhan and will have a capacity of 1 million Bbl/d.

 

Geothermal and Power Operations

 

Indonesia:

 

The Company anticipates stable operations at the Gunung Salak, and DSPL steam and power projects for the foreseeable future. In February 2004, the Company sold its rights and interest in the Sarulla geothermal project on the island of Sumatra, Indonesia to PLN for $60 million.

 

Philippines:

 

The Company’s Philippine Geothermal, Inc. (“PGI”) subsidiary anticipates that it will obtain final Philippine government and court approvals of a settlement for past contractual issues and agreement covering the ongoing operations of the steam resources at Tiwi and Mak-Ban. Under the settlement, PGI will be granted the right to operate the steam fields until at least 2021; and PGI will sell geothermal resources to the National Power Corporation (“NPC”), a Philippine government-owned corporation, and the Power Sector Assets and Liabilities Management Corporation at a renegotiated price to ensure base-load operation of the Tiwi and Mak-Ban power plants.

 

FUTURE ACCOUNTING CHANGES

 

See Note 2 to the consolidated financial statements for information about recent accounting pronouncements.

 

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RISK FACTORS

 

Our business activities and the value of our securities are subject to significant hazards and risks, including those described below. If any of such events should occur, our business, financial condition, liquidity and/or results of operations could be materially harmed, and holders and purchasers of our securities could lose part or all of their investments. Additional risks relating to our securities may be included in the prospectuses for securities we issue in the future.

 

Our profitability is highly dependent on the prices of crude oil, natural gas and natural gas liquids, which have historically been very volatile.

 

Our revenues, profitability, operating cash flows and future rate of growth are highly dependent on the prices of crude oil, natural gas and natural gas liquids, which are affected by numerous factors beyond our control. Historically these prices have been very volatile. A significant downward trend in commodity prices would have a material adverse effect on our revenues, profitability and cash flow and could result in a reduction in the carrying value of our oil and gas properties and the amounts of our proved oil and gas reserves.

 

Our commodity hedging and speculating activities may prevent us from benefiting fully from price increases and may expose us to other risks.

 

To the extent that we engage in hedging activities to endeavor to protect ourselves from commodity price volatility, we may be prevented from realizing the benefits of price increases above the levels of the hedges. In addition, we engage in speculative trading in hydrocarbon commodities and derivative instruments in connection with our risk management activities, which subjects us to additional risk.

 

Our drilling activities may not be productive.

 

Drilling for oil and gas involves numerous risks, including the risk that we will not encounter commercially productive oil or gas reservoirs. The costs of drilling, completing and operating wells are often uncertain, and drilling operations may be curtailed, delayed or canceled as a result of a variety of factors, including:

 

  unexpected drilling conditions;

 

  pressure or irregularities in formations;

 

  equipment failures or accidents;

 

  fires, explosions, blow-outs and surface cratering;

 

  marine risks such as capsizing, collisions and hurricanes;

 

  other adverse weather conditions; and

 

  shortages or delays in the delivery of equipment.

 

Certain of our future drilling activities may not be successful and, if unsuccessful, this failure could have an adverse effect on our future results of operations and financial condition. While all drilling, whether developmental or exploratory, involves these risks, exploratory drilling involves greater risks of dry holes or failure to find commercial quantities of hydrocarbons. Because of the percentage of our capital budget devoted to higher risk exploratory projects, it is likely that we will continue to experience significant exploration and dry hole expenses.

 

As part of our strategy, we explore for oil and gas offshore, often in deep water or at deep drilling depths, where operations are more difficult and costly than on land or than at shallower depths and in shallower waters. Deepwater operations generally require a significant amount of time between a discovery and the time that we can produce and market the oil or gas, increasing both the operational and financial risks associated with these activities.

 

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We may not be insured against all of the operating risks to which our business is exposed.

 

Our business is subject to all of the operating risks normally associated with the exploration for and production of oil and gas, including blowouts, leaks, spills, cratering and fire, as well as weather-related risks, such as severe storms and hurricanes, any of which could result in damage to, or destruction of, oil and gas wells or formations or production facilities and other property, some of which may be difficult and expensive to control and/or remediate, as well as injuries and/or deaths. In addition, our pipeline, midstream and mining activities are subject to similar risks. As protection against financial loss resulting from these operating hazards, we maintain insurance coverages, including certain physical damage, comprehensive general liability and worker’s compensation insurance. However, because of deductibles and other limitations, we are not fully insured against all risks in our business. The occurrence of a significant event against which we are not fully insured could have a material adverse effect on our results of operations and possibly on our financial position.

 

Material differences between the estimated and actual timing of critical events may affect the completion of and commencement of production from development projects.

 

We are involved in several large development projects, principally offshore. Key factors that may affect the timing and outcome of those projects include: project approvals by joint venture partners; timely issuance of permits and licenses by governmental agencies; manufacturing and delivery schedules of critical equipment, such as offshore platforms, and commercial arrangements for pipelines and related equipment to transport and market hydrocarbons. Delays and differences between estimated and actual timing of critical events may adversely affect the completion of and commencement of production from such projects and, consequently, the economic value of and returns on such projects.

 

Our oil and gas reserve estimates are subject to change.

 

Estimates of reserves by necessity are projections based on engineering and geoscience data, commodity prices, future rates of production and the amounts and timing of future expenditures. Our estimates of proved oil and gas reserves and projected future net revenues require substantial judgment on the part of the petroleum engineers, particularly with respect to new discoveries. Different reserve engineers may make different estimates of reserve quantities and revenues attributable to those reserves based on the same data. Future operating performance that deviates significantly from reserve reports and future changes in economic conditions could have a material adverse effect on our business and prospects, as well as on the amounts and carrying values of such reserves.

 

Fluctuations in the prices of oil and natural gas can have the effect of significantly altering reserve estimates, because the economic projections inherent in the estimates and the terms of production sharing contracts for our foreign operations may reduce or increase the quantities of recoverable reserves. Under our production sharing contracts, under which we receive shares of production to recover our costs, our entitlement share of reserves and production generally decreases as sales prices increase, and vice versa. We may not realize the prices our reserve estimates reflect or produce the estimated volumes during the periods those estimates reflect. Actual future production, oil and natural gas prices, revenues, taxes, development expenditures, operating expenses and quantities of recoverable oil and natural gas reserves most likely will vary from our estimates.

 

Any downward revision in our estimated quantities of reserves or of the carrying values of our reserves could have adverse consequences on our financial results, such as increased depreciation, depletion and amortization charges and/or impairment charges, which would reduce earnings and stockholders’ equity.

 

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If we fail to find or acquire additional reserves, our reserves and production will decline materially from their current levels.

 

The rate of production from oil and gas properties generally declines as reserves are depleted. Except to the extent we conduct successful exploration and development activities or, through engineering studies, identify additional productive zones or secondary recovery reserves, or acquire additional properties containing proved reserves, our proved reserves will decline materially as oil and gas are produced. Future oil and gas production is, therefore, highly dependent on our level of success in finding or acquiring additional reserves.

 

Our growth may depend on our ability to acquire oil and gas properties on a profitable basis.

 

Acquisitions of producing oil and gas properties have been a key element of maintaining and growing our reserves and production in recent years, particularly in North America. The success of any acquisition will depend on a number of factors, including the ability to estimate accurately the recoverable volumes of reserves, rates of future production and future net revenues attainable from reserves and to assess future abandonment and possible future environmental liabilities.

 

There are numerous uncertainties inherent in estimating quantities of proved oil and gas reserves and actual future production rates and associated costs and potential liabilities with respect to prospective acquisition targets. Actual results may vary substantially from those assumed in the estimates.

 

We are subject to domestic governmental risks that may impact our operations.

 

Our domestic operations have been, and at times in the future may be, affected by political developments and by federal, state and local laws and regulations such as restrictions on production, changes in taxes, royalties and other amounts payable to governments or governmental agencies, price controls and environmental protection laws and regulations.

 

Global political and economic developments may impact our operations.

 

Political and economic factors in international markets may have a material adverse effect on our operations. On an equivalent-barrel basis, over 60 percent of our oil and gas production in 2003 was outside the United States, and over 70 percent of our proved oil and gas reserves at December 31, 2003 were located outside of the United States. All of our geothermal operations and reserves are located outside the United States.

 

There are many risks associated with operations in international markets, including changes in foreign governmental policies relating to crude oil, natural gas liquids, natural gas and geothermal steam pricing and taxation, other political, economic or diplomatic developments, changing political conditions and international monetary fluctuations. These risks include: political and economic instability or war; the possibility that a foreign government may seize our property with or without compensation; confiscatory taxation; legal proceedings and claims arising from our foreign investments or operations; a foreign government attempting to renegotiate or revoke existing contractual arrangements, or failing to extend or renew such arrangements; fluctuating currency values and currency controls; and constrained natural gas markets dependent on demand in a single or limited geographical area.

 

Actions of the United States government through tax and other legislation, executive order and commercial restrictions can adversely affect our operating profitability overseas, as well as in the U.S. Various agencies of the United States and other governments have from time to time imposed restrictions which have limited our ability to gain attractive opportunities or even operate in various countries. These restrictions have in the past limited our foreign opportunities and may continue to do so in the future.

 

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The oil and gas exploration and production industry is very competitive, and many of our exploration and production competitors have greater financial and other resources than we do.

 

Strong competition exists in all sectors of the oil and gas exploration and production industry and, in particular, in the exploration and development of new reserves. We compete with major integrated and other independent oil and gas companies for the acquisition of oil and gas leases and other properties, for the equipment and labor required to explore, develop and operate those properties and in the marketing of oil and natural gas production. Many of our competitors have financial and other resources substantially greater than those available to us. As a consequence, we may be at a competitive disadvantage in bidding for drilling rights. In addition, many of our larger competitors may have a competitive advantage when responding to factors that affect the demand for oil and natural gas production, such as changes in worldwide prices and levels of production, the cost and availability of alternative fuels and the application of government regulations. We also compete in attracting and retaining personnel, including geologists, geophysicists, engineers and other specialists.

 

Environmental compliance and remediation have resulted in and could continue to result in increased operating costs and capital requirements.

 

Our operations are subject to numerous laws and regulations relating to the protection of the environment. We have incurred, and will continue to incur, substantial operating, maintenance, remediation and capital expenditures as a result of these laws and regulations. Our compliance with amended, new or more stringent requirements, stricter interpretations of existing requirements or the future discovery of contamination may require us to make material expenditures or subject us to liabilities beyond what we currently anticipate. In addition, any failure by us to comply with existing or future laws could result in civil or criminal fines and other enforcement action against us.

 

Our past and present operations and those of companies we have acquired expose us to civil claims by third-parties for alleged liability resulting from contamination of the environment or personal injuries caused by releases of hazardous substances. For example: we are investigating or remediating contamination at a large number of formerly and currently owned or operated sites and have recently recorded additional liabilities relating to some of these sites; and we have been identified as a potentially responsible party at several Superfund and other multi-party sites where we or our predecessors are alleged to have disposed of wastes in the past.

 

Environmental laws are subject to frequent change and many of those laws have become more stringent. In some cases, they can impose liability for the entire cost of cleanup on any responsible party without regard to negligence or fault and impose liability on us for the conduct of others or conditions others have caused, or for our acts that complied with all applicable requirements when we performed them.

 

It is not possible for us to estimate reliably the amount and timing of all future expenditures related to environmental and legal matters and other contingencies because:

 

  some potentially contaminated sites are in the early stages of investigation, and other sites may be identified in the future;

 

  cleanup requirements are difficult to predict at sites where remedial investigations have not been completed or final decisions have not been made regarding cleanup requirements, technologies or other factors that bear on cleanup costs;

 

  environmental laws frequently impose joint and several liability on all potentially responsible parties, and it can be difficult to determine the number and financial condition of other potentially responsible parties and their shares of responsibility for cleanup costs;

 

  environmental laws and regulations are continually changing, and court proceedings are inherently uncertain; and

 

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  some legal matters are in the early stages of investigation or proceeding or their outcomes otherwise may be difficult to predict, and other legal matters may be identified in the future.

 

Although our management believes that it has established appropriate reserves for cleanup costs, due to these uncertainties, we could be required to provide significant additional reserves in the future, which could adversely affect our results of operations and possibly our financial position.

 

More detailed information with respect to the matters discussed above is set forth under the caption “Environmental Regulation,” under the “Environmental Matters” section of the Management’s Discussion and Analysis, and in note 24 to the consolidated financial statements in Item 8.

 

We are subject to lawsuits and claims involving substantial amounts and sometimes asserting novel theories of recovery

 

We have a number of lawsuits and claims pending against us as a consequence of the past conduct of our business, some of which seek large amounts of damages. While we currently believe that none of them will have a material adverse effect on our financial condition or liquidity, certain of them could have a material adverse effect on our results of operations for the accounting period or periods in which one or more of them might be resolved adversely.

 

In addition, certain of the pending matters are seeking to take advantage of expansive judicial interpretations of laws and precedents to impose liability for acts that we believed to be in compliance with applicable laws and regulations at the time, and we could be the subject of similar such lawsuits and/or claims in the future.

 

We depend upon payments from our subsidiaries.

 

We conduct substantially all of our operations through Union Oil and other domestic and international subsidiaries. Our principal sources of cash are dividends and advances from our subsidiaries, investments, including certain equity investments in other operating companies, payments by subsidiaries for services rendered and interest payments from subsidiaries on cash advances. The amount of cash and income available to us from our subsidiaries largely depends upon each subsidiary’s earnings and operating and capital requirements. In addition, the ability of our subsidiaries to make any payments or transfer funds will depend on the subsidiaries’ earnings, business and tax considerations and legal restrictions. Failure to receive adequate cash and income from our subsidiaries could jeopardize our ability to make payments on debt securities we issue, including those held by Unocal Capital Trust or that we may issue in the future to Unocal Capital Trust II, to satisfy our guarantees of debt securities of Union Oil and the trust preferred securities of Unocal Capital Trust or that Unocal Capital Trust II may issue, and to pay dividends on our common stock and any preferred stock we may issue.

 

Our international subsidiaries generate substantial foreign tax credits. Our ability to utilize these foreign tax credits is dependent on achieving a sufficient future level of taxable income in various jurisdictions over time and other factors and uncertainties, including tax law changes and the future level of commodity prices and operating costs. Failure to utilize these foreign tax credits over time could result in the future recognition of a valuation allowance in the applicable fiscal period and a higher effective tax rate, reducing stockholders’ equity and impacting earnings.

 

Our debt level may limit our financial flexibility.

 

As of December 31, 2003, our consolidated balance sheet showed $2.88 billion of total debt outstanding. In addition, Unocal Capital Trust, a consolidated finance subsidiary, has $522 million of convertible trust preferred securities outstanding, which represent beneficial interests in a like amount of subordinated debt we issued to it. We may incur additional debt in the future, including in connection with acquisitions, recapitalizations and refinancings.

 

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The level of our debt could have several important effects on our future operations, including, among others:

 

  a significant portion of our cash flow from operations will be applied to the payment of principal and interest on the debt and will not be available for other purposes;

 

  credit rating agencies have changed, and may continue to change, their ratings of our debt and other obligations as a result of changes in our debt level, financial condition, earnings and cash flow, which in turn impacts the costs, terms and conditions and availability of financing;

 

  covenants contained in our existing and future debt arrangements will require us to meet financial tests that may affect our flexibility in planning for and reacting to changes in our business, including possible acquisition opportunities;

 

  our ability to obtain additional financing for working capital, capital expenditures, acquisitions, general corporate and other purposes may be limited or burdened by increased costs or more restrictive covenants;

 

  we may be at a competitive disadvantage to similar companies that have less debt; and

 

  our vulnerability to adverse economic and industry conditions may increase.

 

We have substantial financial obligations and commitments which are not reflected on our consolidated balance sheet.

 

In the normal course of business we and our subsidiaries had incurred substantial contractual obligations for non-cancelable operating leases, including drill ship leases, reimbursement obligations under standby letters of credit and performance bonds posted by third-party financial institutions on our behalf, and other financial assurances that we and/or our subsidiaries have given to satisfy the requirements of federal, state, local and foreign governmental entities and other parties.

 

Furthermore, at year-end 2003, we had firmly committed to significant capital expenditures in 2004 for the development of offshore oil and gas fields, including related platforms, pipelines and other infrastructures. We expect to finance a portion of these projects through governmental and multilateral agencies.

 

While we expect, based on current commodity prices, to be able to satisfy these obligations, to the extent they become due in 2004, with cash on hand and expected to be generated from operating activities and asset sales, declines in commodity prices from current levels could require us to reduce discretionary capital expenditures, sell additional assets, incur significant additional debt or issue other securities to obtain the necessary funds.

 

A change of control of us could result in the acceleration of amounts due under our outstanding bank borrowings and trigger various change-of-control provisions included in employee and director plans and agreements.

 

Two bank credit facilities guaranteed by Unocal, under which Union Oil can borrow an aggregate of up to $1.0 billion, provide for the termination of their loan commitments and require the prepayment of all outstanding borrowings under the facilities in the event that (1) any person or group becomes the beneficial owner of more than 30 percent of our then-outstanding voting stock other than in a transaction having the approval of our board of directors, at least a majority of which are continuing directors, or (2) our continuing directors cease to constitute at least a majority of the board. If this situation were to occur, we would likely be required to refinance the outstanding indebtedness under these credit facilities. There can be no assurance that we would be able to refinance this indebtedness or, if a refinancing were to occur, that the refinancing would be on terms favorable to us.

 

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Under various employee and director plans and agreements, in the event of a change in control, restricted stock would become unrestricted, unvested options and phantom units would vest, performance shares, performance bonus awards and incentive compensation would be paid out, and directors’ units would be paid out if the director has so elected. In addition, certain of our employment and other agreements and severance plans covering most domestic employees and a limited number of non-U.S. employees provide for enhanced payments upon a termination of employment following a change of control.

 

We may issue preferred stock, the terms of which could adversely affect the voting power or value of our common stock.

 

Our certificate of incorporation authorizes our board of directors to issue, without the approval of our stockholders, one or more series of preferred stock having such preferences, powers and relative, participating, optional and other rights, including preferences over our common stock respecting dividends and distributions, as the board of directors generally may determine. The terms of one or more classes or series of preferred stock could adversely impact the voting power and/or value of our common stock. For example, we could grant holders of preferred stock the right to elect some number of directors in all events or on the happening of specified events or the right to veto specified transactions. Similarly, the repurchase or redemption rights or liquidation preferences we might assign to holders of preferred stock could affect the residual value of the common stock.

 

Provisions in our corporate documents and Delaware law could delay or prevent a change of control of us, even if that change would be beneficial to our stockholders.

 

Our certificate of incorporation and bylaws contain provisions that may make a change of control of us difficult, even if it would be beneficial to our stockholders, including provisions governing the classification, nomination and removal of directors, prohibiting stockholder action by written consent and regulating the ability of our stockholders to bring matters for action before annual stockholder meetings, and the authorization given to our board of directors to issue and set the terms of preferred stock.

 

In addition, we have adopted a stockholder rights plan, which would cause extreme dilution to any person or group that attempts to acquire a significant interest in Unocal without advance approval of our board of directors, while Section 203 of the Delaware General Corporation Law would impose restrictions on mergers and other business combinations between Unocal and any holder of 15 percent or more of our outstanding common stock.

 

We may reduce or cease to pay dividends on our common stock.

 

We can provide no assurance that we will continue to pay dividends at the current rate or at all. The amount of cash dividends, if any, to be paid in the future will depend upon their declaration by our board of directors and upon our financial condition, results of operations, cash flow, the levels of our capital and exploration expenditures, our future business prospects and other related matters that our board of directors deems relevant.

 

In addition, under the terms of the outstanding trust preferred securities of Unocal Capital Trust and the Unocal subordinated debt securities held by that trust, we have the right, under certain circumstances to suspend the payment to that trust of interest on the subordinated debt securities, in which event the trust has the right to suspend the payment of distributions on its trust preferred securities. In this situation, we would be prohibited from paying dividends on our common stock.

 

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CAUTIONARY STATEMENT FOR PURPOSES OF

THE “SAFE HARBOR” PROVISIONS OF

THE PRIVATE SECURITIES LITIGATION REFORM ACT OF 1995

 

This report discusses our plans, strategies and expectations for our business and contains other “forward-looking statements,” as this term is defined in the Private Securities Litigation Reform Act of 1995, as embodied in Section 27A of the Securities Act 1933, as amended, and Section 21E of the Securities Exchange Act 1934, as amended. In addition, from time to time in the future our management or other persons acting on our behalf may make, in both written publications and oral presentations, additional forward-looking statements to inform investors and other interested persons about our estimates and projections of, or increases or decreases in, amounts of our future revenues, prices, costs, earnings, cash flows, capital expenditures, assets, liabilities and other financial items. Certain statements may also contain estimates and projections of future levels of, or increases or decreases in, our crude oil and natural gas reserves and related finding and development costs, potential resources, production and related lifting costs, sales volumes and related prices, and other statistical items; plans and objectives of management regarding our future operations, projects, products and services; and certain assumptions underlying such estimates, projections, plans and objectives. Such forward-looking statements are generally accompanied by words such as “estimate”, “projection”, “plan”, “target”, “goal”, “forecast”, “believes”, “expects”, “anticipates” or other words that convey the uncertainty of future events or outcomes, although these are not the exclusive means of identifying those statements. We desire to take advantage of the “safe harbor” provisions of the Private Securities Litigation Reform Act of 1995 with respect to such forward-looking statements, and are including this statement in this report in order to do so.

 

While such forward-looking statements are made in good faith, forward-looking statements and their underlying assumptions are by their nature subject to risks and uncertainties and their outcomes will be influenced by various operating, market, economic, competitive, credit, environmental, legal and political factors. These factors could cause actual results to differ, even materially, from those expressed in the forward-looking statements. Some of these factors are described in the preceding “Risk Factors” section of this report, as well as in the specific parts of this report referenced below, but are not necessarily all of the important factors that could cause actual results, performance or achievements to differ from those expressed in, or implied by, our forward-looking statements. Other unknown or unpredictable factors also could have material adverse effects on our future results, performance or achievements. Accordingly, our actual results may differ from those expressed in, or implied by, our forward-looking statements. We undertake no obligation to publicly update any forward-looking statements, whether as a result of new information, future events or circumstances or otherwise, except to the extent we may be legally required to do so.

 

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ITEM 7A - QUANTITATIVE AND QUALITATIVE DISCLOSURES ABOUT MARKET RISK.

 

Market risk generally represents the risk that losses may occur in the values of financial instruments as a result of changes in interest rates, foreign currency exchange rates and commodity prices. As part of its overall risk management strategies, the Company uses derivative financial instruments to manage and reduce risks associated with these factors. The Company also trades hydrocarbon derivative instruments, such as futures contracts, swaps and options to exploit anticipated opportunities arising from commodity price fluctuations.

 

The Company determines the fair values of its derivative financial instruments primarily based upon market quotes of exchange traded instruments. Most futures and options contracts are valued based upon direct exchange quotes or industry published price indices. Some instruments with longer maturity periods require financial modeling to accommodate calculations beyond the horizons of available exchange quotes. These models calculate values for outer periods using current exchange quotes (i.e., forward curve) and assumptions regarding interest rates, commodity and interest rate volatility and, in some cases, foreign currency exchange rates. While the Company feels that current exchange quotes and assumptions regarding interest rates and volatilities are appropriate factors to measure the fair value of its longer termed derivative instruments, other pricing assumptions or methodologies may lead to materially different results in some instances.

 

Interest Rate Risk - From time to time the Company temporarily invests its excess cash in short-term interest-bearing securities issued by high-quality issuers. Company policies limit the amount of investment in securities of any one financial institution. Due to the short time the investments are outstanding and their general liquidity, these instruments are classified as cash equivalents in the consolidated balance sheet and do not represent a material interest rate risk to the Company. The Company’s primary market risk exposure to changes in interest rates relates to the Company’s long-term debt obligations. The Company manages its exposure to changing interest rates principally through the use of a combination of fixed and floating rate debt. Interest rate risk sensitive derivative financial instruments, such as swaps or options may also be used depending upon market conditions.

 

The Company evaluated the potential effect that near term changes in interest rates would have had on the fair value of its interest rate risk sensitive financial instruments at December 31, 2003. Assuming a ten percent decrease in the Company’s weighted average borrowing costs at December 31, 2003 and 2002, respectively, the potential increase in the fair value of the Company’s debt obligations and associated interest rate derivative instruments, including the debt obligations and associated interest rate derivative instruments of its subsidiaries, would have been approximately $93 million and $105 million at December 31, 2003 and 2002, respectively.

 

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Foreign Exchange Rate Risk - The Company conducts business in various parts of the world and in various foreign currencies. To limit the Company’s foreign currency exchange rate risk related to operating income, foreign sales agreements generally contain price provisions designed to insulate the Company’s sales revenues against adverse foreign currency exchange rates. In most countries, energy products are valued and sold in U.S. dollars and foreign currency operating cost exposures have not been significant. In other countries, the Company is paid for product deliveries in local currencies but at prices indexed to the U.S. dollar. These funds, less amounts retained for operating costs, are converted to U.S. dollars as soon as practicable. The Company’s Canadian subsidiaries are paid in Canadian dollars for their crude oil and natural gas sales and have outstanding Canadian-dollar denominated debt.

 

From time to time the Company may purchase foreign currency options or enter into foreign currency swap or foreign currency forward contracts to limit the exposure related to its foreign currency debt or other obligations. At December 31, 2003, the Company had various foreign currency forward contracts outstanding related to operations in Thailand. The Company evaluated the effect that near term changes in foreign exchange rates would have had on the fair value of the Company’s combined foreign currency position related to its outstanding foreign currency swaps, forward contracts and foreign-currency denominated debt. Assuming an adverse change of ten percent in foreign exchange rates at December 31, 2003 and 2002, the potential decrease in fair value of the foreign currency swaps, foreign currency forward contracts and foreign-currency denominated debt of the Company and its subsidiaries would have been approximately $37 million and $35 million at December 31, 2003 and 2002, respectively.

 

Commodity Price Risk - The Company is a producer, purchaser, marketer and trader of certain hydrocarbon commodities such as crude oil and condensate, natural gas and refined products and is subject to the associated price risks. The Company uses hydrocarbon price-sensitive derivative instruments (“hydrocarbon derivatives”), such as futures contracts, swaps, collars and options to mitigate its overall exposure to fluctuations in hydrocarbon commodity prices. The Company may also enter into hydrocarbon derivatives to hedge contractual delivery commitments and future crude oil and natural gas production against price exposure. The Company also actively trades hydrocarbon derivatives, primarily exchange regulated futures and options contracts, subject to internal policy limitations.

 

The Company uses a variance-covariance value at risk model to assess the market risk of its hydrocarbon derivatives. Value at risk represents the potential loss in fair value the Company would experience on its hydrocarbon derivatives, using calculated volatilities and correlations over a specified time period with a given confidence level. The Company’s risk model is based upon current market data and uses a three-day time interval with a 97.5 percent confidence level. The model includes offsetting physical positions for any existing hydrocarbon derivatives related to the Company’s fixed price pre-paid crude oil and pre-paid natural gas sales. The model also includes the Company’s net interests in its subsidiaries’ crude oil and natural gas hydrocarbon derivatives and forward sales contracts. Based upon the Company’s risk model, the value at risk related to hydrocarbon derivatives held for hedging purposes was approximately $26 million and $20 million at December 31, 2003 and 2002, respectively. The value at risk related to hydrocarbon derivatives held for non-hedging purposes was immaterial at December 31, 2003, and approximately $4 million at December 31, 2002.

 

In order to provide a more comprehensive view of the Company’s commodity price risk, a tabular presentation of open hydrocarbon derivatives is also provided. The following table sets forth the future volumes and price ranges of hydrocarbon derivatives held by the Company at December 31, 2003, along with the fair values of those instruments.

 

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Open Hydrocarbon Hedging Derivative Instruments (a)

 

                          (Thousands of dollars)  
     2004

    2005

   2006

   2007-2008

   Fair Value Asset
(Liability) (b)(c)


 

Natural Gas Futures Positions

                                     

Volume (MMBtu)

     4,120,000       30,000      —        —      $ 2,969  

Average price, per MMBtu

   $ 5.34     $ 5.01                       

Volume (MMBtu)

     (19,220,000 )                        $ 3,325  

Average price, per MMBtu

   $ 6.12                               

Natural Gas Swap Positions

                                     

Pay fixed price

                                     

Volume (MMBtu)

     20,419,500       10,143,000      7,218,000      14,459,000    $ 89,522  

Average swap price, per MMBtu

   $ 4.13     $ 3.13    $ 2.42    $ 2.50         

Receive fixed price

                                     

Volume (MMBtu)

     28,630,000       —        —        —      $ 584  

Average swap price, per MMBtu

   $ 5.49                               

Natural Gas Basis Swap Positions

                                     

Volume (MMBtu)

     14,560,000       —        —        —      $ 1,795  

Average price received, per MMBtu

   $ 5.53                               

Average price paid, per MMBtu

   $ 5.41                               

Natural Gas Collar Positions

                                     

Volume (MMBtu)

     1,200,000       —        —        —      $ (119 )

Average ceiling price, per MMBtu

   $ 5.76                               

Average floor price, per MMBtu

   $ 4.65                               

Crude Oil Future position

                                     

Volume (Bbls)

     (3,839,000 )     —        —        —      $ (11,406 )

Average price, per Bbl

   $ 29.95                               

Crude Oil Collar Positions

                                     

Volume (Bbls)

     720,000       —        —        —      $ (2,993 )

Average ceiling price, per Bbl

   $ 28.40                               

Average floor price, per Bbl

   $ 24.00                               
    


 

  

  

  



(a) Positions reflect long (short) volumes.

 

(b) Net claims against counterparties with non-investment grade credit ratings are immaterial.

 

(c) Includes $3,541 thousand in assumed liabilities which were capitalized as acquisition costs.

 

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Open Hydrocarbon Non-Hedging Derivative Instruments (a)

 

           (Thousands of dollars)  
     2004

    Fair Value Asset
(Liability) (b)


 

Natural Gas Futures Positions

                

Volume (MMBtu)

     6,440,000     $ (8,886 )

Average price, per MMBtu

   $ 6.58          

Volume (MMBtu)

     (5,450,000 )   $ 6,060  

Average price, per MMBtu

   $ 6.49          
    


 


Natural Gas Swap Positions

                

Pay fixed price

                

Volume (MMBtu)

     5,555,000     $ (298 )

Average swap price, per MMBtu

   $ 5.13          

Receive fixed price

                

Volume (MMBtu)

     5,580,437     $ (3,324 )

Average swap price, per MMBtu

   $ 4.86          
    


 


Natural Gas Spread Swap Positions

                

Volume (MMBtu)

     46,035,000     $ 14,755  

Average price paid, per MMBtu

   $ 0.69          

Volume (MMBtu)

     45,135,000     $ (11,291 )

Average price received, per MMBtu

   $ 0.68          
    


 


Natural Gas Option (Listed & OTC)

                

Call Volume (MMBtu)

     3,200,000     $ (4,658 )

Average Call price

   $ 8.41          

Call Volume (MMBtu)

     (6,120,000 )   $ 4,415  

Average Call price

   $ 7.67          

Put Volume (MMBtu)

     7,080,000     $ (3,007 )

Average Put Price

   $ 4.25          

Put Volume (MMBtu)

     (8,280,000 )   $ 3,788  

Average Put Price

   $ 4.29          
    


 


Crude Oil Future position

                

Volume (Bbls)

     4,442,000     $ 20,413  

Average price, per Bbl

   $ 30.17          

Volume (Bbls)

     (4,142,000 )   $ (18,287 )

Average price, per Bbl

   $ 30.41          
    


 


Crude Oil Option (Listed & OTC)

                

Call Volumes (Bbls)

     150,000     $ (98 )

Average price, per Bbl

   $ 34.67          

Call Volumes (Bbls)

     (450,000 )   $ 342  

Average price, per Bbl

   $ 35.39          

Put Volume (Bbls)

     100,000     $ (181 )

Average price, per Bbl

   $ 32.00          

Put Volume (Bbls)

     (720,000 )   $ 921  

Average price, per Bbl

   $ 20.00          
    


 


Crude Oil Swap Positions

                

Pay fixed price

                

Volume (Bbls)

     5,065,000     $ 16,163  

Average swap price, per Bbl

   $ 28.04          

Receive fixed price

                

Volume (Bbls)

     5,315,001     $ (17,179 )

Average swap price, per Bbl

   $ 28.02          
    


 


 

(a) Positions reflect long (short) volumes.

 

(b) Includes $5,034 thousand net claims against counterparties with non-investment grade credit ratings.

 

(c) Prices quoted from the New York Mercantile Exchange (NYMEX) and Inside FERC Gas Report (IFERC).

 

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ITEM 8 - FINANCIAL STATEMENTS AND SUPPLEMENTARY DATA.

 

Index to the Consolidated Financial Statements and Financial Statement Schedule

 

     PAGE

Report on Management’s Responsibilities

   71

Report of Independent Auditors

   72

Financial Statements

    

Consolidated Earnings

   73

Consolidated Balance Sheet

   74

Consolidated Cash Flows

   75

Consolidated Stockholders’ Equity

   76

Comprehensive Income

   77

Notes to Consolidated Financial Statements

   78

Supplemental Information

    

Quarterly Financial Data

   131

Oil and Gas Financial Data

   133

Oil and Gas Reserve Data

   137

Standardized Measure of Discounted Future Net Cash Flows Related To Proved Oil and Gas Reserves

   140

Operating Summary

   143

Supporting Financial Statement Schedule covered

    

By the Foregoing Report of Independent Auditors:

    

Schedule II – Valuation and Qualifying Accounts and Reserves

   149

 

All other financial statement schedules have been omitted as they are not applicable, not material or the required information is included in the financial statements or notes thereto.

 

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REPORT ON MANAGEMENT’S RESPONSIBILITIES

 

To the Stockholders of Unocal Corporation:

 

Unocal’s management is responsible for the integrity and objectivity of the financial information contained in this Annual Report. The financial statements included in this report have been prepared in accordance with generally accepted accounting principles and, where necessary, reflect the informed judgments and estimates of management.

 

The financial statements have been audited by the independent auditing firm of PricewaterhouseCoopers LLP. Management has made available to PricewaterhouseCoopers LLP all of the Company’s financial records and related data, minutes of the meetings of the Board of Directors and its executive committee and of the management committee and all internal audit reports. The independent auditors conduct a review of internal accounting controls to the extent required by generally accepted auditing standards and perform such tests and procedures, as they deem necessary to arrive at an opinion on the fairness of the financial statements presented herein.

 

Management maintains and is responsible for systems of internal accounting controls designed to provide reasonable assurance that the Company’s assets are properly safeguarded, transactions are executed in accordance with management’s authorization and the books and records of the Company accurately reflect all transactions. The systems of internal accounting controls are supported by written policies and procedures and by an appropriate segregation of responsibilities and duties. The Company maintains an extensive internal auditing program that independently assesses the effectiveness of these internal controls with written reports and recommendations issued to the appropriate levels of management. Management believes that the existing systems of internal controls are achieving the objectives discussed herein.

 

Unocal’s Audit Committee of the Board of Directors, consisting solely of independent directors, each of whom meets the independence standard of the New York Stock Exchange, is responsible for: assisting the Board in monitoring: 1) the integrity and reliability of the Company’s financial reporting; 2) the Company’s compliance with legal and regulatory requirements; 3) the adequacy of the Company’s internal operating policies and controls; and 4) the quality and performance of combined management, independent auditors, and the internal audit function. The Audit Committee is also responsible for the appointment of the independent auditors (which in turn is submitted to the stockholders for ratification) and reviewing their independence from the Company; and initiating special investigations as deemed necessary. The independent auditors and the internal auditors have full and free access to the Audit Committee and meet with it, with and without the presence of management, to discuss all appropriate matters.

 

/s/    CHARLES R. WILLIAMSON


 

/s/    TERRY G. DALLAS


 

/s/    SAMUEL H. GILLESPIE, III


 

/s/    JOE D. CECIL


Charles R. Williamson

Chairman of the Board,

Chief Executive Officer

and President

 

Terry G. Dallas

Executive Vice

President and Chief Financial Officer

 

Samuel H. Gillespie, III

Senior Vice President,

Chief Legal Officer,

General Counsel and Corporate Secretary

 

Joe D. Cecil

Vice President and Comptroller

 

March 11, 2004

 

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REPORT OF INDEPENDENT AUDITORS

 

To the Board of Directors and Stockholders of Unocal Corporation:

 

We have audited the accompanying consolidated balance sheets of Unocal Corporation and its subsidiaries as of December 31, 2003 and 2002, and the related consolidated statements of earnings, cash flows and stockholders’ equity and comprehensive income for each of the three years in the period ended December 31, 2003 and the related financial statement schedule. These financial statements and financial statement schedule are the responsibility of Unocal Corporation’s management. Our responsibility is to express an opinion on these financial statements and financial statement schedule based on our audits.

 

We conducted our audits in accordance with auditing standards generally accepted in the United States of America. Those standards require that we plan and perform the audit to obtain reasonable assurance about whether the financial statements are free of material misstatement. An audit includes examining, on a test basis, evidence supporting the amounts and disclosures in the financial statements. An audit also includes assessing the accounting principles used and significant estimates made by management, as well as evaluating the overall financial statement presentation. We believe that our audits provide a reasonable basis for our opinion.

 

In our opinion, the financial statements referred to above, which appear on pages 73 through 135 of this Annual Report on Form 10-K, present fairly, in all material respects, the consolidated financial position of Unocal Corporation and its subsidiaries as of December 31, 2003 and 2002 and the consolidated results of their operations and their cash flows for each of the three years in the period ended December 31, 2003, in conformity with accounting principles generally accepted in the United States of America. In addition, in our opinion, the financial statement schedule listed in the accompanying index presents fairly, in all material respects, the information set forth therein, when read in conjunction with the related consolidated financial statements.

 

As discussed in Note 2 to the consolidated financial statements, Unocal Corporation changed its method of accounting for asset retirement costs as of January 1, 2003.

 

/s/    PricewaterhouseCoopers LLP

 

PricewaterhouseCoopers LLP

February 17, 2004

cLos Angeles, California

 

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CONSOLIDATED EARNINGS

  UNOCAL CORPORATION

 

     Years ended December 31,

 

Millions of dollars except per share amounts


   2003

    2002

   2001

 

Revenues

                       

Sales and operating revenues

   $ 6,395     $ 5,224    $ 6,708  

Interest, dividends and miscellaneous income

     25       31      64  

Gain on sales of assets

     119       42      24  
    


 

  


Total revenues

     6,539       5,297      6,796  

Costs and other deductions

                       

Crude oil, natural gas and product purchases

     2,126       1,701      2,492  

Operating expense

     1,340       1,338      1,420  

Administrative and general expense

     260       151      122  

Depreciation, depletion and amortization

     988       973      967  

Impairments

     93       47      118  

Dry hole costs

     128       107      175  

Exploration expense

     251       246      252  

Interest expense (a)

     190       179      192  

Property and other operating taxes

     81       60      77  

Distributions on convertible preferred securities of subsidiary trust

     33       33      33  
    


 

  


Total costs and other deductions

     5,490       4,835      5,848  

Earnings from equity investments

     192       154      144  
    


 

  


Earnings from continuing operations before income taxes and minority interests

     1,241       616      1,092  
    


 

  


Income taxes

     522       280      452  

Minority interests

     9       6      41  
    


 

  


Earnings from continuing operations

     710       330      599  

Earnings from discontinued operations (b)

     16       1      17  

Cumulative effect of accounting change

     (83 )     —        (1 )
    


 

  


Net earnings

   $ 643     $ 331    $ 615  
    


 

  


Basic earnings per share of common stock:

                       

Continuing operations

   $ 2.75     $ 1.34    $ 2.45  

Discontinued operations

   $ 0.06     $ —      $ 0.07  

Cumulative effect of accounting change

   $ (0.32 )   $ —      $ —    
    


 

  


Net earnings

   $ 2.49     $ 1.34    $ 2.52  
    


 

  


Diluted earnings per share of common stock:

                       

Continuing operations

   $ 2.70     $ 1.34    $ 2.43  

Discontinued operations

   $ 0.06     $ —      $ 0.07  

Cumulative effect of accounting change

   $ (0.30 )   $ —      $ —    
    


 

  


Net earnings

   $ 2.46     $ 1.34    $ 2.50  
    


 

  


(a)      Net of capitalized interest of :

   $ 60     $ 46    $ 27  

(b)      Net of tax expense of :

   $ 9     $ 1    $ 10  

 

See Notes to the Consolidated Financial Statements.

 

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CONSOLIDATED BALANCE SHEETS

  UNOCAL CORPORATION

 

     At December 31,

 

Millions of dollars


   2003

    2002

 

Assets

                

Current assets

                

Cash and cash equivalents

   $ 404     $ 168  

Accounts and notes receivable - net

     1,292       994  

Inventories

     141       97  

Deferred income taxes

     119       90  

Other current assets

     35       26  
    


 


Total current assets

     1,991       1,375  

Investments and long-term receivables - net

     892       1,044  

Properties - net

     8,324       7,879  

Goodwill

     131       122  

Deferred income taxes

     300       273  

Other assets

     160       153  
    


 


Total assets

   $ 11,798     $ 10,846  
    


 


Liabilities and Stockholders Equity

                

Current liabilities

                

Accounts payable

   $ 1,072     $ 1,024  

Taxes payable

     326       223  

Dividends payable

     52       51  

Interest payable

     43       50  

Current portion of environmental liabilities

     118       113  

Current portion of long-term debt and capital leases

     248       6  

Other current liabilities

     226       165  
    


 


Total current liabilities

     2,085       1,632  

Long-term debt and capital leases

     2,635       3,002  

Deferred income taxes

     704       593  

Accrued abandonment, restoration and environmental liabilities

     844       622  

Other deferred credits and liabilities

     960       902  

Minority interests

     39       275  

Commitments and contingencies - Note 24

                

Company-obligated mandatorily redeemable convertible preferred securities of a subsidiary trust holding solely parent debentures

     522       522  

Common stock ($1 par value, shares authorized: 750,000,000 (a))

     271       269  

Capital in excess of par value

     1,031       962  

Unearned portion of restricted stock issued

     (13 )     (20 )

Retained earnings

     3,456       3,021  

Accumulated other comprehensive income

     (298 )     (486 )

Notes receivable - key employees

     (27 )     (37 )

Treasury stock - at cost (b)

     (411 )     (411 )
    


 


Total stockholders’ equity

     4,009       3,298  
    


 


Total liabilities and stockholders’ equity

   $ 11,798     $ 10,846  
    


 


(a)      Number of shares outstanding (in thousands)

     260,594       257,980  

(b)      Number of shares (in thousands)

     10,623       10,623  

 

The Company follows the successful efforts method of accounting for its oil and gas activities.

See Notes to the Consolidated Financial Statements.

 

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CONSOLIDATED CASH FLOWS

  UNOCAL CORPORATION

 

     Years ended December 31,

 

Millions of dollars


   2003

    2002

    2001

 

Cash Flows from Operating Activities

                        

Net earnings

   $ 643     $ 331     $ 615  

Adjustments to reconcile net earnings to net cash provided by operating activities

                        

Depreciation, depletion and amortization

     988       973       967  

Asset impairments

     93       47       118  

Dry hole costs

     128       107       175  

Amortization of exploratory leasehold costs

     108       98       95  

Deferred income taxes

     56       22       81  

Gain on sales of assets

     (119 )     (42 )     (24 )

Gain on disposal of discontinued operations

     (25 )     (2 )     (27 )

Pension expense net of contributions

     58       22       (12 )

Restructuring provisions net of payments

     27       2       (6 )

Cumulative effect of accounting changes

     83       —         1  

Other

     (3 )     (73 )     89  

Working capital and other changes related to operations

                        

Accounts and notes receivable

     (294 )     (160 )     462  

Inventories

     (44 )     5       (14 )

Accounts payable

     48       196       (273 )

Taxes payable

     103       52       (33 )

Other

     99       (7 )     (89 )
    


 


 


Net cash provided by operating activities

     1,949       1,571       2,125  
    


 


 


Cash Flows from Investing Activities

                        

Capital expenditures (includes dry hole costs)

     (1,718 )     (1,670 )     (1,727 )

Major acquisitions

     —         —         (646 )

Proceeds from sales of assets

     642       163       81  

Proceeds from sales of discontinued operations

     11       3       25  
    


 


 


Net cash used in investing activities

     (1,065 )     (1,504 )     (2,267 )
    


 


 


Cash Flows from Financing Activities

                        

Long-term borrowings

     205       585       519  

Reduction of long-term debt and capital lease obligations

     (452 )     (495 )     (225 )

Minority interests

     (257 )     (8 )     (17 )

Proceeds from issuance of common stock

     58       21       15  

Dividends paid on common stock

     (207 )     (196 )     (195 )

Loans to key employees

     11       6       —    

Other

     (6 )     (2 )     —    
    


 


 


Net cash provided by (used in) financing activities

     (648 )     (89 )     97  
    


 


 


Increase (decrease) in cash and cash equivalents

     236       (22 )     (45 )
    


 


 


Cash and cash equivalents at beginning of year

     168       190       235  
    


 


 


Cash and cash equivalents at end of year

   $ 404     $ 168     $ 190  
    


 


 


Supplemental disclosure of cash flow information:

                        

Cash paid during the period for:

                        

Interest (net of amount capitalized)

   $ 199     $ 180     $ 195  

Income taxes (net of refunds)

   $ 364     $ 249     $ 368  

 

See Notes to the Consolidated Financial Statements.

 

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CONSOLIDATED STOCKHOLDERS’ EQUITY    UNOCAL CORPORATION

 

     At December 31,

 

Millions of dollars except per share amounts


   2003

    2002

    2001

 

Common stock

                        

Balance at beginning of year

   $ 269     $ 255     $ 254  

Issuance of common stock for acquisition of Pure Resources’ minority interest

     —         13       —    

Other issuance of common stock

     2       1       1