UNITED
STATES
SECURITIES
AND EXCHANGE COMMISSION
WASHINGTON,
D.C. 20549
FORM
10-K
[Mark One]
X
Annual report pursuant to Section 13 or 15(d) of the Securities Exchange Act of
1934 for the fiscal year ended December 31, 2008
OR
Transition report pursuant to Section 13 or 15(d) of the Securities Exchange Act
of 1934 for the transition period from _____________to _____________
..
Commission
file number 001-32922
AVENTINE
RENEWABLE ENERGY HOLDINGS, INC.
(Exact
name of registrant as specified in its charter)
Delaware
|
05-0569368
|
(State
or other jurisdiction of
|
(IRS
Employer Identification No.)
|
incorporation
or organization)
|
|
|
|
120
North Parkway Drive
|
|
Pekin,
Illinois
|
61554
|
(Address
of principal executive offices)
|
(Zip
Code)
|
|
|
(309)
347-9200
|
(Registrant’s
Telephone Number, including Area Code)
|
|
|
Securities
registered pursuant to Section 12(b) of the Act:
|
|
|
|
Title
of each class:
|
Name
of exchange on which registered:
|
Common Stock, $0.001
par value
|
New York Stock
Exchange
|
Securities
registered pursuant to Section 12(g) of the Act: None
Indicate
by check mark if the Registrant is a well-known seasoned issuer, as defined in
Rule 405 of the Securities Act. YES
____ NO__X__
Indicate
by check mark if the registrant is not required to file reports pursuant to
Section 13 or Section 15(d) of the Act. YES
____ NO__X__
Indicate
by check mark whether the registrant (1) has filed all reports required to be
filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the
preceding 12 months (or for such shorter period that the registrant was required
to file such reports), and (2) has been subject to such filing requirements for
the past 90 days. YES X NO____
Indicate
by check mark if disclosure of delinquent filers pursuant to Item 405 of
Regulation S-K (§229.405 of this chapter) is not contained herein, and will not
be contained, to the best of the registrant’s knowledge, in definitive proxy or
information statements incorporated by reference in Part III of this Form 10-K
or any amendment to this Form 10-K. [ X ]
Indicate
by check mark whether the registrant is a large accelerated filer, an
accelerated filer, a non-accelerated filer, or a smaller reporting
company. See the definitions of “large accelerated filer,”
“accelerated filer,” and “smaller reporting company” in Rule 12b-2 of
the Exchange Act. (Check one):
Large
accelerated filer ____
|
|
Accelerated
filer X
|
|
Non-accelerated
filer ____
(Do
not check if a smaller reporting company)
|
|
Smaller
reporting company ____
|
Indicate by check mark whether the
registrant is a shell company (as defined in Rule 12b-2 of the Exchange
Act).
YES
____ NO X
The
aggregate market value of the voting and non-voting common equity held by
non-affiliates of the registrant as of June 30, 2008 was approximately
$507,948,246 based upon the closing price of the Common Stock reported for such
date on the New York Stock Exchange.
Indicate
the number of shares outstanding of each class of Common Stock, as of the latest
practicable date:
Class
|
Outstanding as of
March 12, 2008
|
Common
Stock, $0.001 par value
|
42,970,988
Shares
|
DOCUMENTS
INCORPORATED BY REFERENCE
Portions
of the definitive proxy statement for the annual meeting of stockholders to be
held on May 27, 2009 are incorporated by reference into Part III.
YEAR
ENDED DECEMBER 31, 2008
TABLE OF
CONTENTS
Page
No.
|
PART
I
|
|
|
|
|
Item
1.
|
|
1
|
Item
1A.
|
|
18
|
Item
1B.
|
|
34
|
Item
2.
|
|
35
|
Item
3.
|
|
36
|
Item
4.
|
|
36
|
|
|
|
|
PART
II
|
|
|
|
|
Item
5.
|
|
37
|
Item
6.
|
|
40
|
Item
7.
|
|
42
|
Item
7A.
|
|
67
|
Item
8.
|
|
67
|
Item
9.
|
|
67
|
Item
9A.
|
|
67
|
Item
9B.
|
|
68
|
|
|
|
|
PART
III
|
|
|
|
|
Item
10.
|
|
69
|
Item
11.
|
|
69
|
Item
12.
|
|
69
|
Item
13.
|
|
69
|
Item
14.
|
|
69
|
|
|
|
|
PART
IV
|
|
|
|
|
Item
15.
|
|
70
|
PART
I
General
Aventine
Renewable Energy Holdings, Inc. (the “Company,” “Aventine,” “we,” “our,” or
“us”) is a producer and marketer of fuel-grade ethanol in the United States
(“U.S.”). Our own production facilities produced 188.8 million
gallons of ethanol in 2008 and 192.0 million gallons of ethanol in
2007. We have also been a large marketer of ethanol, distributing
ethanol purchased from other third-party producers in addition to our own
ethanol production. In 2008 and 2007, we distributed 754.3 million
gallons and 506.5 million gallons, respectively, of ethanol produced by
others. Taken together, we marketed and distributed 936.0 million
gallons of ethanol in 2008 and 690.2 million gallons of ethanol in
2007. For the years ended December 31, 2008 and 2007, this represents
approximately 11% and 10%, respectively, of the total volume of ethanol sold in
the U.S. We market and distribute ethanol to many of the leading
energy companies in the U.S., including Royal Dutch Shell and its affiliates,
Marathon Petroleum, BP, ConocoPhillips, Valero Marketing and Supply Company,
Exxon/Mobil and Chevron. In addition to producing ethanol, our
facilities also produce several co-products, such as distillers grain, corn
gluten meal and feed, corn germ and brewers’ yeast, which generate incremental
revenue and allow us to help offset a significant portion of our corn
costs.
Because
of the challenges facing the ethanol industry in general and us in particular,
we expect to sharply decrease the number of gallons of ethanol we sell that are
produced by others in 2009.
We were
acquired by the Morgan Stanley Capital Partners funds (“MSCP”) from a subsidiary
of The Williams Companies, Inc. on May 30, 2003. The acquisition was
accounted for as a purchase business combination in accordance with Statement of
Financial Accounting Standards No. 141 (“SFAS 141”), Business
Combinations.
Effective
July 5, 2006, we completed an initial public offering of our common stock,
$0.001 par value, pursuant to a Registration Statement on Form S-1, as amended
(Reg. No. 333-132860), that was declared effective on June 28,
2006. We registered 9,058,450 shares of our common stock, all of
which were sold in the offering at a gross per share price of $43.00 for an
aggregate offering price of $389,513,350. Of the 9,058,450 shares
sold, the Company sold 6,410,256 shares for an aggregate offering price of
$275,641,008 and existing shareholders and management sold 2,648,194 shares for
an aggregate offering price of $113,872,342.
We are a
Delaware corporation organized in 2003, and are the successor to businesses
engaged in the production and marketing of ethanol since 1981.
Available
Information
Our
Annual Report on Form 10-K, Quarterly Reports on Form 10-Q, Current Reports on
Form 8-K and amendments to those reports are available on our website, at no
charge, at www.aventinerei.com,
as soon as reasonably practicable after electronic filing or furnishing such
information to the U.S. Securities and Exchange Commission
(“SEC”). Also available on our website, or in print upon written
request at no charge, are our corporate governance guidelines, the charters of
our audit, compensation and nominating and corporate governance committees, and
a copy of our code of business conduct and ethics that applies to our directors,
officers and employees, including our chief executive officer, principal
financial officer, principal accounting officer, controller or other persons
performing similar functions. Information on our website should not
be considered to be part of this annual report on Form 10-K.
NYSE
Certifications
Because
our common stock is listed on the New York Stock Exchange (“NYSE”), our chief
executive officer is required to make, and he has made, an annual certification
to the NYSE stating that he was not aware of any violations by us of the
corporate governance listing standards of the NYSE. Our chief
executive officer made his annual certification to that effect to the NYSE as of
June 2, 2008. In addition, we have filed, as exhibits to this Annual
Report on Form 10-K, the certifications of our principal executive officer and
principal financial officer under Sections 302 and 906 of the Sarbanes-Oxley Act
of 2002 regarding the quality of our public disclosure.
Industry
Overview
Ethanol
is marketed across the U.S. as a gasoline blend component that serves as a clean
air additive, an octane enhancer and a renewable fuel resource. It is
blended with gasoline (i) as an oxygenate to help meet fuel emission standards,
(ii) to improve gasoline performance by increasing octane levels and (iii) to
extend fuel supplies. A small but growing amount of ethanol is also
used as E85, a renewable fuels-driven blend comprised of up to 85%
ethanol.
Ethanol
is generally sold through short-term contracts. Although ethanol has
in the past generally been priced as either a negotiated fixed price or a price
based upon the price of wholesale gasoline plus or minus a fixed amount, the
majority of ethanol sold in the U.S. today is based upon a spot index price at
the time of shipment. The price of ethanol has historically moved in
relation to the price of wholesale gasoline and the value of the Volumetric
Ethanol Excise Tax Credit (“VEETC”). However, the price of ethanol
over the last two years has been largely driven by supply/demand fundamentals
and the price of corn.
According
to recent industry reports, approximately 98% of domestic ethanol is produced
from corn fermentation as of December 31, 2008 and, as such, is primarily
produced in the Midwestern corn-growing states. The principal factor
affecting the cost to produce ethanol is the price of corn.
The U.S.
fuel ethanol industry has experienced rapid growth, increasing from 1.4 billion
gallons of production in 1998 to approximately 9.2 billion gallons produced in
2008, with year-end 2008 production capacity of 12.5 billion gallons
annually. Ethanol blends accounted for approximately 6.3% of the U.S.
gasoline supply in 2008.
The
demand for ethanol has been driven by recent trends as more fully described
below:
·
|
Mandated usage of renewable
fuels. The growth in ethanol usage has been supported by
regulatory requirements dictating the use of renewable fuels, including
ethanol. The Energy Independence and Security Act of 2007
signed into law on December 19, 2007, requires mandated minimum usage of
renewable fuels of 11.1 billion gallons in 2009 and 12.95 billion gallons
in 2010. The mandated usage of renewable fuels increases to 36 billion
gallons in 2022. The upper mandate for corn based ethanol is 15
billion gallons by 2015.
|
·
|
Economics of ethanol
blending. As oil prices increased during the commodity
bubble of 2007 and 2008, the price of gasoline also increased
substantially. The price per gallon of ethanol during this same
time period, although increasing, did not keep pace with the increase in
the price of gasoline. This phenomenon created an opportunity
for refiners and blenders to increase the profitability of the gasoline
they sold by blending ethanol in amounts in excess of mandated levels
(although not in excess of 10%). This discretionary blending
was a driving
|
force
behind the rapid growth in the consumption of ethanol in 2007 and the first half
of 2008. The profitability of blending ethanol was further enhanced
by the VEETC, which was then $0.51 for each gallon of ethanol
blended. However, as the price of oil began to fall rapidly in the
second half of 2008, discretionary blending above mandated levels was no longer
profitable and by December 31, 2008, discretionary blending had all but
disappeared.
·
|
Carryover of Renewable
Identification Number credits (“RINS”). Refiners,
importers and blenders (other than oxygen blenders) of gasoline are
obligated parties under the Renewable Fuels Standard. These
obligated parties are allowed to meet their requirement to consume
renewable fuels through the accumulation or purchase of excess RINS,
instead of from the actual physical purchase of renewable
fuels. From September 1, 2007 through mid 2008, obligated
parties blended significantly more ethanol than was required by the
mandate as the economics of blending ethanol were quite
profitable. The consumption of ethanol above mandated amounts
created an excess of RINS that are available to satisfy an obligated
party’s blending requirements in the following year. As the
blending economics of ethanol became less profitable with the rapid
decline in oil prices beginning in the second half of 2008, obligated
parties began to apply these excess RINS to meet their obligations which
resulted in a significantly reduced demand for
ethanol.
|
·
|
Emission
reduction. Ethanol is an oxygenate which, when blended
with gasoline, reduces vehicle emissions. Ethanol’s high oxygen
content burns more completely, emitting fewer pollutants into the
air. Ethanol demand increased substantially beginning in
1990 when federal law began requiring the use of oxygenates (such as
ethanol or methyl tertiary butyl ether (“MTBE”)) in reformulated gasoline
in cities with unhealthy
levels of air pollution on a seasonal or year round
basis. Although the federal oxygenate requirement was
eliminated in May 2006 as part of the Energy Policy Act of 2005,
oxygenated gasoline continues to be used in order to help meet separate
federal and state air emission standards. The refining industry
has all but abandoned the use of MTBE, a competing product to ethanol,
making ethanol the primary clean air oxygenate currently
used.
|
·
|
Octane
enhancer. Ethanol, with an octane rating of 113, is used
to increase the octane value of gasoline with which it is blended, thereby
improving engine performance. It is used as an octane enhancer
both for producing regular grade gasoline from lower octane blending
stocks (including both reformulated gasoline blendstock for oxygenate
blending (“RBOB”) and conventional gasoline blendstock for oxygenate
blending (“CBOB”)), and for upgrading regular gasoline to premium
grades.
|
·
|
Fuel stock
extender. According to the Energy Information
Administration, while domestic petroleum refinery output has increased by
approximately 29% from 1980 to 2008, domestic gasoline consumption has
increased 36% over the same period. By blending ethanol with
gasoline, refiners are able to expand the volume of the gasoline they are
able to sell.
|
·
|
Growth in E85
usage. E85 is a blended motor fuel containing 85%
ethanol and 15% gasoline. The sale of E85 fuel has historically
been less than 1% of the ethanol market (and less than 0.25% of the
ethanol we produce). Its growth has been limited by both the
availability of E85 fuel to consumers (as of December 31, 2008, only 1,922
gasoline stations across the U.S. sold E85, up from 1441 in 2007), and by
the number of automobiles capable of using the fuel (approximately 6
million at December 31, 2008). However, the Energy Independence
and Security Act of 2007 increased the incentives available to stations
which install E85 capable equipment, while automobile manufacturers have
significantly increased the number and models of cars able to use
E85. These two factors point to a potential growth in the
consumption of E85 in future years.
|
Ethanol
Production Processes
The
production of ethanol from corn can be accomplished through one of two distinct
processes: wet milling and dry milling. Though the number
of dry mill facilities significantly exceeds the number of wet mill facilities,
their size is typically smaller. The principal difference between the
two processes is the initial treatment of the grain and the resulting
co-products. The increased production of higher margin co-products in
the wet mill process results in a lower ethanol yield. At a
denaturant blend level of 1.96%, a typical wet mill yields approximately 2.5
gallons of ethanol per bushel of corn while a typical dry mill yields
approximately 2.7 gallons of fully denatured ethanol per bushel of
corn.
Wet
Milling
In the
wet mill process, the corn is soaked or ‘‘steeped’’ in water and sulfurous acid
for 24 to 48 hours to separate the grain into its many parts. After
steeping, the corn slurry is processed to separate the various components of the
corn kernel, including the corn germ, which is then sold for processing into
corn oil. The starch and any remaining water from the slurry can then
be fermented and distilled into ethanol. The ethanol is then blended
with a denaturant, such as gasoline, to render it undrinkable and thus not
subject to the alcohol beverage tax. Historically, because the cost
of denaturant was less than the price of ethanol, denaturant was blended with
ethanol at a 4.96% level, the maximum allowed by law. However,
beginning in the third quarter of 2007, as denaturant became more expensive than
ethanol, we reduced the mix of denaturant we blend with ethanol to 1.96%, which
was the minimum allowed by law. Beginning in 2009, Internal Revenue
Service (“IRS”) regulations reduced the maximum permitted amount of denaturant
for which the VEETC can be taken to 1.96%.
The
remaining parts of the grain in the wet mill process are processed into a number
of different forms of protein used to feed livestock. The multiple
co-products from a wet mill facility generate a higher level of cost recovery
from corn than the principal co-product (dried distillers grains with solubles
(“DDGS”)) from the dry mill process. In addition, a wet mill, if
properly equipped, can produce a higher value brewers’ yeast in order to lower
its net corn cost. For the years ended December 31, 2008, 2007 and
2006, we recovered 45.6%, 46.3% and 51.1%, respectively, of our total corn costs
related to our wet mill process through our sale of co-products and
bio-products.
Dry
Milling
In
a dry mill process, the entire corn kernel is first ground into flour, which is
referred to in the industry as “meal”, and is processed without first separating
the various component parts of the grain. The meal is processed with
enzymes, ammonia and water, and then placed in a high-temperature cooker to
reduce bacteria levels ahead of fermentation. It is then transferred
to fermenters where yeast is added and the conversion of sugar to ethanol
begins. The fermentation process generally takes between 40 and 50
hours. After fermentation, the resulting liquid is transferred to
distillation columns where the ethanol is evaporated from the remaining
“stillage” for fuel uses. As with the wet milling process, the
ethanol is then blended with a denaturant, such as gasoline, to render the
ethanol undrinkable and thus not subject to the alcohol beverage
tax.
With the
starch elements of the corn kernel consumed in the above described process, the
principal co-product produced by the dry mill process is DDGS. DDGS
is sold as a protein used in animal feed and recovers a portion of the total
cost of the corn, although less than the co-products resulting from the wet mill
process
described above. For the years ended December 31, 2008, 2007 and
2006, we recovered 26.2%, 26.6% and 27.7%, respectively, of our corn costs
related to our dry mill process through the sale of DDGS and other
co-products.
The
following graphic depicts the corn to ethanol conversion process:
Business
Overview
We derive
our revenue from the sale of ethanol. We also derive revenue from the
sale of co-products (corn gluten feed and meal, corn germ, condensed corn
distillers with solubles (“CCDS”), carbon dioxide, DDGS and wet distillers
grains with solubles (“WDGS”)) and bio-products (brewers’ yeast) which are
produced as by-products during the production of ethanol at our
plants. We source ethanol from the following three
sources:
• Ethanol
we manufacture at our own plants, which we refer to as equity
production;
|
•
|
Ethanol
we are obligated to purchase from a third party producer under contract
where we share costs and collect commissions, which we refer to as
marketing alliance production; and
|
|
•
|
Ethanol
we purchase either on the spot market or under contract, which we refer to
as purchase/resale.
|
We market
and sell ethanol without regard to the source of origination. With
our own equity production combined with ethanol sourced from third parties, we
marketed and distributed 936.0 million, 690.2 million and 695.8 million gallons
of ethanol for the years 2008, 2007 and 2006, respectively. Because
of the challenges facing the ethanol industry in general and us in particular,
we expect to sharply decrease the number of gallons of ethanol we sell that are
produced by others in 2009.
Equity
Ethanol Production
We own
and operate one of the few coal-fired, corn wet mill plants in the U.S. in
Pekin, Illinois, which we refer to as the ‘‘Illinois wet mill
facility’’. In addition, we own and operate a natural gas-fired corn
dry mill plant in Pekin, Illinois which we refer to as the “Illinois dry mill
facility”, and a natural gas-fired corn dry mill plant in Aurora, Nebraska,
which we refer to as the ‘‘Nebraska facility.’’ In October 2008, we
purchased the remaining 21.58% of the Nebraska facility that we previously did
not own through the issuance of 1 million shares of our common stock to the
Nebraska Energy Cooperative and consolidated 100% of the results of Nebraska
Energy, LLC. Prior to purchasing the remaining interest we did not
own, we consolidated all of the assets, liabilities, revenue, expenses and cash
flows of the Nebraska facility in our financial statements and presented the
interest of the Nebraska Energy Cooperative as minority interest.
The
production capacities listed for our facilities are for denatured ethanol
gallons and assume a 4.96% denaturant blend, which was the standard rate used by
the industry prior to 2007. We believe our competitors capacities are
also stated as a denatured product and at a 4.96% denaturant blend
rate. The denaturant we use is typically a low-grade
gasoline. As gasoline prices began to rise significantly in 2007, we
lowered the denaturant blend we used from 4.96% (which was the maximum allowed
by law) to 1.96% (which is the minimum allowed by law). Beginning in
2009, IRS regulations reduced the maximum permitted amount of denaturant for
which the VEETC can be taken to 1.96%. All references to our
production capacity continue to assume a 4.96% denaturant blend rate as we
believe the market has become accustomed to and accepted the capacities of our
and our competitors plants at this blend level. In November 2008, our
Illinois dry mill facility received a revised permit from the Illinois
Environmental Protection Agency allowing production capacity at that facility to
increase to 63.3 million gallons of undenatured ethanol. We have not
increased the stated capacity of our Pekin dry mill to reflect the revised
permit.
Our
Illinois dry mill facility was completed in early 2007. The addition
of this facility increased our total annual production capacity by approximately
57 million gallons. For the years ended December 31, 2008 and 2007,
our facilities have a combined total ethanol production capacity of 207 million
gallons annually with corn processing capacity of approximately 77 million
bushels per year at capacity. For the
year
ended December 31, 2006, our facilities only had a combined total ethanol
production capacity of 150 million gallons annually with corn processing
capacity of approximately 56 million bushels per year at
capacity. Our plants may operate at a capacity which is less than the
stated capacity. We occasionally experience plant outages (both
planned and unplanned), as well as other related productivity
issues. Planned outages are typically for maintenance and typically
average approximately one week per plant each year. We may also
occasionally experience unplanned outages at our facilities which may negatively
impact production and related revenue. Our plants ran at 94% of
capacity for both 2008 and 2007 after adjusting for differences in denaturant
blending levels.
For the
years ended December 31, 2008, 2007, and 2006, we produced 188.8 million, 192.0
million, and 133.0 million gallons of ethanol, respectively, from our own
facilities. Our equity production operations generate the substantial
majority of our operating income or loss.
Marketing
Alliance Production
Marketing
alliance partners are third-party producers (including producers in which we may
have a minority interest), who sell their ethanol production to us on an
exclusive basis. Ethanol produced by our marketing alliance partners
enables us to meet major ethanol consumer needs by providing us with a
nationwide market presence and leveraging our marketing expertise and our
distribution systems. Marketing alliance contracts require us to
purchase all of the production from these facilities and sell it at contract or
prevailing market prices. We are entitled to commissions on the sale
of marketing alliance gallons in accordance with the terms of the marketing
alliance contracts. Commission rates typically are 1% or less of the
“netback” price. The netback price is the selling price of ethanol
less a “cost recovery component”. The cost recovery component
represents reimbursement to us for certain costs, including freight, storage,
inventory carrying cost and indirect marketing costs. The purchase
price we pay our marketing alliance partners is based on an average price at
which we sell ethanol less the cost recovery component and
commission. Revenue from marketing alliance gallons sold include the
gross revenue from such sales and not merely the commissions earned because we
(i) take title to the inventory, (ii) are the primary obligor in the sales
arrangement with the customer, and (iii) assume all the credit
risk. Since we are obligated to purchase all of the production of our
marketing alliance partners, and since they typically operate at or near
capacity, the volume of ethanol we purchase from our marketing alliance partners
is driven by the capacity of their plants. See “Item 1 — Business —
Marketing Alliances”.
For the
years ended December 31, 2008, 2007 and 2006, we purchased 505.3 million, 395.0
million and 493.0 million gallons of ethanol, respectively, from our marketing
alliance partners. In 2007, the volume of ethanol purchased from
marketing alliance partners decreased due to the loss at the end of the first
quarter of an alliance partner, which was offset somewhat by additions to our
marketing alliance throughout the year. By year end 2007, we had
essentially replaced all of the gallons caused by the loss of the alliance
partner in the first quarter of 2007. The contribution to our
operating income from the sale of marketing alliance gallons is relatively
small.
For the
past few years, our marketing business has been an important component of our
business. Using the gallons we sourced from third parties, we were
able to distribute significantly more ethanol than we could have produced from
our own equity production, thereby giving us a greater marketing presence
without having to make capital investments. However, with severely
declining margins and general liquidity stress due to frozen credit markets,
this model no longer works for our alliance partners or Aventine. As
such, beginning in the fourth quarter of 2008, we have negotiated termination
agreements with most of our marketing alliance partners and begun to rationalize
our distribution network to primarily focus on sales of our equity
production. Accordingly, we expect ethanol sourced from marketing
alliance partners to decline sharply in 2009. As part of this new
marketing strategy, we expect to see reductions in our fixed costs associated
with our distribution network. See “Item 1 — Business — Marketing
Alliances”.
Purchase/Resale
We also
purchase ethanol from third-party producers and marketers on both a spot basis
and under contract. These transactions are driven by our ability to
purchase ethanol and then, through our distribution network and customer
relationships, resell the ethanol. The margin from purchase/resale
transactions can be volatile and we can occasionally incur losses on these
transactions.
For the
years ended December 31, 2008, 2007 and 2006, we purchased for resale 249.0
million, 111.5 million and 68.2 million gallons of ethanol, respectively, from
unaffiliated producers and marketers. As discussed above under
“Marketing Alliance Production” and further discussed under “Item 1 — Business —
Marketing Alliances”, we began a program to rationalize our distribution network
and reduce our sourcing of ethanol from third parties in late
2008. Our purchase/resale program is part of this rationalization
process. We expect to significantly curtail the volume of ethanol
sourced under this program in 2009. Our expectations are that the
contribution to our operating income from purchase/resale transactions will
continue to be limited for the foreseeable future.
By-Products
We
generate additional revenue through the sale of by-products (both co-products
and bio-products) that result from the ethanol production
process. These by-products include brewers’ yeast, corn gluten feed
and meal, corn germ, CCDS, carbon dioxide, DDGS and WDGS. The volume
of by-products we produce varies with the level of our equity
production. Scheduled maintenance, along with other non-scheduled
operational difficulties, may affect the volume of by-products
produced. We may also shift the mix of these by-products, to increase
our revenue. By-product revenue is driven by both the quantity of
by-products produced and from the market price received for our by-products
which have historically tracked the price of corn.
For the
years ended December 31, 2008, 2007 and 2006, we generated approximately $128.5
million, $99.3 million and $54.7 million, respectively, of revenue from the sale
of co-products and bio-products, allowing us to recapture approximately 35.9%,
36.7% and 44.7% of our corn costs, respectively, in each of these
years. Co-product returns, as a percentage of corn costs, decreased
in 2008 due to the record high prices for corn. Co-products produced
by the dry mill process have less value historically than those produced by the
wet mill process. As a result of the addition of the Pekin dry mill,
our overall product mix between wet and dry co-products produced changed from
67% higher value wet mill products and 33% lower value dry mill products prior
to 2007, to roughly 50% higher value wet mill products and 50% lower value dry
mill products beginning in 2007.
Due to
recent and planned industry increases in U.S. dry mill ethanol production, the
production of co-products from dry mills in the U.S. has increased dramatically,
and this trend may continue. This may cause co-product prices to fall
in the U.S., unless demand increases or other market sources are
found. To date, demand for DDGS (the principal co-product produced by
dry mills) in the U.S. has increased roughly in proportion to
supply. We believe this is because U.S. farmers use DDGS as a
feedstock, and DDGS are slightly less expensive than corn, for which it is a
substitute. However, if prices for DDGS in the U.S. fall, it may have
an adverse effect on our business, which might be material.
Products
Ethanol
Our
principal product is fuel-grade ethanol, an alcohol which is derived in the U.S.
principally from corn. Ethanol is sold primarily for blending with
gasoline to meet mandates for the required consumption and use of biofuels, as
an octane enhancer, as an oxygenate additive for the purpose of meeting fuel
emission standards and as a fuel extender. See “Item 1 — Business —
Industry Overview”. For the years ended December 31, 2008, 2007 and 2006,
ethanol sales represented 92.5%, 91.3% and 95.4%, respectively, of our total
revenue.
Co-Products
Our
Illinois wet mill facility produces co-products such as corn gluten feed (both
wet and dry), corn gluten meal, CCDS and corn germ. In addition, the
fermentation process yields carbon dioxide. These co-products are
sold for various consumer uses into large commodity markets. Corn
gluten feed, corn gluten meal and CCDS are used as animal feed ingredients, corn
germ is sold for the extraction of corn oil for human consumption, and carbon
dioxide is sold for food-grade use such as beverage carbonation and dry
ice. Our dry mill facilities in Pekin, Illinois and Aurora, Nebraska
produce co-products such as DDGS, WDGS and carbon dioxide. Distillers
products are marketed as high protein animal feed and carbon dioxide is sold for
beverage carbonation and dry ice. For the years ended December 31,
2008, 2007 and 2006, co-products represented 5.2%, 5.7% and 2.9%, respectively,
of our total revenue.
Bio-Products
Our
Illinois wet mill facility also produces bio-products, Kosher and Chametz free
brewers’ yeast, which is processed into a growing variety of products for use in
animal and human food and fermentation applications. For the years
ended December 31, 2008, 2007 and 2006, bio-products represented 0.5%, 0.6% and
0.6%, respectively, of our total revenue.
Competition
As of
December 2008, there were 125 producers operating 193 ethanol plants in the
U.S. The top ten producers accounted for approximately 46.6%, 54.3%,
and 44.4% of total industry capacity for the years 2008, 2007, and 2006,
respectively. The remaining producers consist primarily of small
capacity producers and farmer cooperatives.
The
world’s ethanol producers have historically competed primarily on a regional
basis. Imports into the U.S. have generally been limited by an import
tariff of $0.54 per gallon (other than from Caribbean basin countries which are
exempt from this tariff up to specified limits). In 2008, imports of
ethanol into the U.S. were not significant to the U.S. domestic
marketplace. In the past, occasions of significant ethanol imports
have had a negative effect on ethanol prices.
Certain
of our competitors have significantly larger market shares than we have, and
tend to be price leaders in the industry. If any of these competitors
were to significantly reduce their prices, our business, operating results and
financial condition could be adversely affected.
We could
also be adversely affected if new products or technologies emerge that reduce or
eliminate the need for ethanol. Our ethanol production is corn based,
and competes with ethanol made from alternative materials, such as sugar, wheat
and sorghum. Cellulosic sources of materials may also become a
substitute feedstock for ethanol production, or other products may be devised
which eliminate the need for ethanol entirely. Continued increases in
the price of corn, or sustained high corn prices, could decrease the relative
attractiveness of corn-based ethanol where alternatives exist, thereby adversely
affecting our business, operating results or financial condition.
Business
Strategies
Our
objective is to strengthen and reposition our Company by concentrating on
improving our liquidity, competitiveness, operating performance and customer
service, and to remain a leading supplier and distributor of ethanol in the
U.S. Towards this end, we are pursuing the following business
strategies:
Liquidity
Preservation and Balance Sheet Restructuring
As
a result of the current poor operating environment for ethanol production, we
have been accelerating our efforts to preserve existing liquidity, and are
attempting to raise additional sources of liquidity and capital. We
have suspended construction of our expansion facilities at both Mt. Vernon,
Indiana and Aurora, Nebraska which were the largest outflows of
cash. We have also taken steps to reduce our fixed cost structure by
rationalizing and reducing the size and scope of our distribution
network. We have taken and expect to take additional steps to
preserve liquidity which include staff reductions and other such
measures.
Although
we are actively pursuing a number of liquidity alternatives, including seeking
additional debt and equity financing and a potential sale of all or part of the
company, there can be no assurance we will be successful. If we
cannot obtain sufficient liquidity in the very near-term, we may need to seek to
restructure under Chapter 11 of the U.S. Bankruptcy Code.
Optimizing
Productivity and Infrastructure
We
are improving the efficiency and effectiveness of our distribution and logistics
assets, and are optimizing our resources to support innovation and future
growth.
In light
of rapid changes in customer demands that are occurring relative to the
distribution and sale of ethanol in the marketplace, we are currently
undertaking a rationalization of our existing terminal and distribution
system. As part of this rationalization process, we expect to
significantly reduce the number of terminals where we maintain a presence,
eliminate or reduce our use of barges in the transportation of ethanol, and
reduce the number of railcars we employ to transport ethanol. We
anticipate these steps will significantly reduce the fixed costs of maintaining
such assets. Our belief is that this strategy will allow us to be
able to increase our participation in the marketing and distribution of ethanol
in the U.S. when ethanol demand once again begins to accelerate.
Sales
and Marketing
We employ
direct sales personnel to pursue sales opportunities. In addition,
customer service representatives are available to respond to customer questions
and to undertake or resolve any required customer service issues. Our
sales structure forms an integral, critical link in communicating with our
customers. The sales function is coordinated through key senior
executives responsible for our sales and marketing efforts.
Marketing
Alliances
Sourcing
ethanol from marketing alliance partners allowed us to increase sales and
enhance our position as a leading player in the ethanol industry. In
exchange for allowing us to market their ethanol exclusively, marketing alliance
partners gained the benefit of our customer relationships and our ability to
distribute ethanol. Under marketing alliance contracts, we agreed to
purchase all fuel-grade ethanol produced by our marketing alliance
partners. The purchase price we paid marketing alliance partners was
based on an average price at which we sold ethanol less a cost recovery
component and commission. The cost recovery component represented
reimbursement to us for certain costs, including freight, storage, inventory
carrying cost and indirect marketing costs. In addition, our
marketing alliance partners paid us a commission which is generally 1% or less
of the netback price. The netback price was the selling price of
ethanol less the cost recovery component. Our marketing alliance
contracts typically had two year terms and renewed automatically for additional
one year terms unless either party elected to terminate in
advance. During the years ended December 31, 2008, 2007 and 2006, we
purchased 505.3 million, 395.0 million and 493.0 million gallons, respectively,
of ethanol produced by our marketing alliance partners. In 2007, the
volume of ethanol purchased from marketing alliance partners decreased due to
the loss at the end of the first quarter of an alliance partner, which was
offset somewhat by additions to our marketing alliance throughout the
year. By year end 2007, we had essentially replaced all of the
gallons caused by the loss of the alliance partner in the first quarter of
2007.
For the
past few years, our marketing business has been an important component of our
business. Using the gallons we sourced from third parties, we were
able to distribute significantly more ethanol than we could have produced from
our own equity production, thereby giving us a greater marketing presence
without having to make capital investments. However, with severely
declining margins and general liquidity stress due to frozen credit markets,
this model no longer works for our alliance partners or us. As such,
beginning in the fourth quarter of 2008, we have negotiated termination
agreements with most of our marketing alliance partners and begun to rationalize
our distribution network to primarily focus on sales of our equity production.
We expect ethanol sourced from marketing alliance partners to decline sharply in
2009. As part of this new marketing strategy, we expect to see
reductions in our fixed costs associated with our distribution
network.
The
following table presents our marketing alliance status as of December 31,
2008:
Name
|
|
Location
|
|
Annual
Capacity
(millions
of gallons)
|
Status
of Marketing Alliance Plants at 12/31/08
|
|
|
|
|
Aberdeen
Energy, LLC (1)
|
|
Mina,
SD
|
|
100
|
Ace
Ethanol, LLC * (1)
|
|
Stanley,
WI
|
|
41
|
Agri
Energy, LLC
|
|
LuVerne,
MN
|
|
21
|
E
Energy Adams (1)
|
|
Adams,
NE
|
|
50
|
E3
Biofuels (2)
|
|
Mead,
NE
|
|
24
|
Ethanol
Grain Processors* (1)
|
|
Obion,
TN
|
|
100
|
Glacial
Lakes Energy (1)
|
|
Watertown,
SD
|
|
100
|
Granite
Falls Energy, LLC * (1)
|
|
Granite
Falls, MN
|
|
52
|
Husker
Ag, LLC (1)
|
|
Plainview,
NE
|
|
67
|
Indiana
Bio-Energy, LLC* (1)
|
|
Bluffton,
IN
|
|
100
|
Redfield
Energy, LLC (1)
|
|
Redfield,
SD
|
|
50
|
Reeve
Agri-Energy
|
|
Garden
City, KS
|
|
12
|
Xethanol
Biofuels (3)
|
|
Blairstown,
IA
|
|
5
|
|
|
|
|
722
|
Marketing
Alliance Plants Financed and Under Construction
|
|
|
|
|
Panda
Energy (4)
|
|
Hereford,
TX
|
|
115
|
|
|
|
|
|
Total
Marketing Alliances at 12/31/08
|
|
|
|
837
|
* Denotes
marketing alliance partners in which we have made equity
investments. Subsequent to December 31, 2008, we sold our equity
interests in Ace Ethanol, LLC and Granite Falls Energy, LLC.
(1)
Denotes marketing alliance agreements terminated or otherwise repudiated
subsequent to December 31, 2008.
(2)
E3 Biofuels filed for Chapter 11 bankruptcy protection on November 30,
2007 and is currently not producing ethanol.
(3)
Xethanol Biofuels ceased producing ethanol in May 2008. On
October 27, 2008, Xethanol merged with Global Energy Holdings Group,
Inc. Global Energy Holdings Group, Inc. retains ownership of the
Blairstown, IA plant which has been idle since May 2008.
(4)
Panda Energy filed for Chapter 11 bankruptcy protection on January 23,
2009, prior to bringing its facility on-line.
We have
made minority investments in other ethanol producers. Investments
made by the Company in other ethanol producers after May 31, 2003 were recorded
at cost, including our investment in IBE prior to its acquisition by Green
Plains Renewable Energy (“GPRE”). Investments made by our predecessor
company in one ethanol plant prior to May 31, 2003 were written down to zero as
part of the purchase price allocation upon the acquisition of the Company by
MSCP.
Our
investment in IBE was valued at December 31, 2007 at our initial investment cost
of $5.0 million. On October 15, 2008, IBE merged with GPRE, a
publically held company whose shares are traded on the NASDAQ national market,
and our $5.0 million original investment was converted to 365,999 shares of GPRE
stock. On October 15, 2008, we recorded a loss of $2.8 million on the
exchange and reduced the value of our investment from $5.0 million to $2.2
million, which was the market price of the GPRE shares at that
date. As our investment in GPRE shares is considered an available for
sale investment in accordance with Statement of Financial Accounting Standards
No. 115, Accounting for
Certain Investments in Debt and Equity Securities (“SFAS 115”), we
recognized an other than temporary loss of $1.5 million on December 31,
2008. In making our determination that the loss in GPRE stock was
other than temporary, we considered our lack of ability and intent to hold this
security to recover its value given our current liquidity
situation. The market value of our investment in GPRE at December 31,
2008 based upon the closing price of GPRE stock on the last trading day of 2008
was $0.7 million.
Subsequent
to December 31, 2008, we sold our interests in Ace Ethanol, LLC and Granite
Falls Energy LLC, recording gains totaling $1.0 million. After taking
into account the sale of the two equity interests which occurred in January
2009, we continue to have investments of 365,999 shares of common stock in GPRE
and 131,000 membership shares in Advanced BioEnergy, LLC.
Distribution
and Logistics
Our
extensive logistics system historically had been a key component to our customer
service commitment. We believed that this network provided us with a
competitive advantage with customers. However, due to severely
declining margins and general liquidity stress due to frozen credit markets, we
are significantly reducing the number of gallons we source from third
parties. As noted above, beginning in the fourth quarter of 2008 we
began negotiating termination agreements with most of our marketing alliance
partners and subsequent to year-end have negotiated termination of nearly all of
them. We received termination settlements of $14.1
million. Accordingly, we have also undertaken a strategy to
rationalize our distribution and logistics system to focus primarily on our
equity production. We expect this rationalization process to improve
our efficiency, and to significantly reduce or eliminate our presence in
numerous terminals, the amount of ethanol transported via barge, and the number
of railcars we use to
distribute
ethanol. At December 31, 2008, we had signed agreements for leased
terminal capacity at 57 terminal locations, with 55 of these terminals in
operation as of that date. Subsequent to December 31, 2008, we have
subleased or assigned the majority of our railcar, barge and terminal
leases. On sublease arrangements, we remain secondarily liable to the
lessor. Our intent is to align our distribution network in relation
to production volumes from our equity-owned ethanol production facilities, and
for this distribution network to have a cost structure that is comprised of
minimal fixed cost commitments and is operated primarily on a variable cost
basis by March 31, 2009.
The costs
associated with leasing these terminals were previously factored into the
purchase price we paid our marketing alliance partners for the ethanol that we
purchased from them and, therefore, a portion of these leasing costs were
effectively paid for by our marketing alliance partners. As a result
of the down-sizing of our marketing alliance business, we will lose economies of
scale we previously benefited from. See ‘‘Item 1 — Business —
Marketing Alliances.’’
Legislative
Drivers and Governmental Regulations
The U.S. ethanol industry is highly
dependent upon federal and state legislation, in particular:
• The Energy Independence and
Security Act of 2007;
• The federal ethanol tax
incentive
program;
• Federal tariff on imported
ethanol;
• The use of fuel oxygenates;
and
• Various state
mandates.
The Energy Independence and Security Act
of 2007
Enacted into law on December 19, 2007,
the Energy Independence and Security Act of 2007 significantly increases the mandated
usage of renewable fuels (ethanol, bio-diesel or any other liquid fuel produced
from biomass or biogas). The law increases the renewable fuels
standard originally established under the Energy Policy Act of 2005 to 36
billion gallons by 2022, of which the
mandate for corn based ethanol is limited to 15 billion gallons from 2015
through 2022.
The federal ethanol tax incentive
program
First passed in 1979, the VEETC program
allows gasoline distributors who blend ethanol with gasoline to receive a federal
excise tax credit for each gallon of ethanol they blend. The federal
Transportation Efficiency Act of the 21st Century, or TEA-21, extended the
ethanol tax credit first passed in 1979 through 2007. The American
Jobs Creation Act of 2004 extended the subsidy
again to 2010 by allowing distributors to take a $0.51 excise tax credit for
each gallon of ethanol they blend. Under the Food, Conservation and
Energy Act of 2008, the tax credit was reduced to $0.45 per gallon
for 2009 and thereafter. We
cannot give assurance that the tax incentives will be renewed in 2010 or, if
renewed, on what terms they will be renewed. See ‘‘Item 1A — Risk Factors — The use and demand for ethanol and its
supply are highly dependent on various federal and state legislation and
regulation, and any changes in legislation or regulation could cause the demand
for ethanol to decline or its supply to increase, which could have a material
adverse effect on our business, results of operation and financial condition.’’
Federal tariff on imported
ethanol
In 1980, Congress imposed a tariff on
foreign produced ethanol to offset the value of Federal tax subsidies. This tariff was designed to
protect the benefits of the federal tax subsidies for U.S. farmers. The tariff was originally
$0.60 per gallon in addition to a 3.0% ad
valorem
duty. The tariff
was subsequently
lowered to $0.54 per gallon with a 2.5%
ad
valorem duty and was not
adjusted completely in sync with change in the VEETC. The 2008 Farm
Bill extended the $0.54 per
gallon tariff on foreign produced ethanol until January 1,
2011.
Ethanol imports from 24 countries in
Central America and the Caribbean Islands are exempt from this tariff under the
Caribbean Basin Initiative (“CBI”) in order to spur economic development in that
region. Under the terms of the CBI, member nations may export ethanol
into the U.S. up to a total limit of 7% of U.S. production per year (with
additional exemptions for ethanol produced from feedstock in the Caribbean
region over the 7% limit). In
2006, there were also significant imports of ethanol from non-CBI
countries. Although these imports were subject to the tariff,
significant increases in the price of ethanol in 2006 made the importation of
ethanol from non-CBI countries profitable, in spite of the
tariff. There were no material imports of ethanol into the U.S. in
2008 or 2007. In the past, significant imports of ethanol into
the U.S. have had a negative effect on ethanol prices. See ‘‘Item 1A — Risk Factors — The use and demand for ethanol and its
supply are highly dependent on various federal and state legislation and
regulation, and any changes in legislation or regulation could cause the demand
for ethanol to decline or its supply to increase, which could have a material adverse effect on our
business, results of operation and financial condition.’’
Use of fuel
oxygenates
Ethanol
is used by the refining industry as a fuel oxygenate which, when blended with
gasoline, allows engines to burn fuel more completely and reduce emissions from
motor vehicles. The use
of ethanol as an oxygenate had been driven by regulatory factors, specifically
two programs in the federal Clean Air Act Amendments of 1990, that required the
use of oxygenated gasoline in areas with unhealthy levels of air
pollution. Although the federal oxygenate requirements for
reformulated gasoline included in the Clean Air Act were completely eliminated
on May 5, 2006 by the Energy Policy Act of 2005, refiners continue to use
oxygenated gasoline in order to meet continued federal and state fuel emission
standards.
State
Mandates
Several
states, including Florida, Missouri, Montana and Oregon, have enacted mandates
that currently or will in the future require ethanol blends of 10% in motor fuel
sold within the state. Another state, Minnesota, has a 20% renewable
fuel mandate that goes into effect in 2013. These mandates help
increase demand for ethanol. As more states consider mandates, or if
existing mandates are relaxed or eliminated, the demand for ethanol can be
affected.
Customers
We focus
on providing exceptional customer service and, as a result, have had relatively
little customer turnover. The substantial majority of our customer
base has purchased ethanol from us for over five years (including our
predecessor companies). In 2008, 2007 and 2006, our 10 largest
customers accounted for approximately 50%, 67% and 75%, respectively, of our
consolidated ethanol sales volume. None of our customers in 2008
represented more than 10% of our consolidated net sales volume.
Pricing
and Backlog
Generally,
ethanol delivered to customers is priced in accordance with one of the following
methods: (i) a negotiated fixed contract price per gallon, (ii) a
price per gallon based on an average spot value of ethanol at the time of
shipment plus or minus a fixed amount, or (iii) a price per gallon based on the
market value of wholesale unleaded gasoline plus or minus a fixed
amount. The Company believes its pricing strategies, in conjunction
with the rapid turnover of its inventory, provide a natural hedge against
changes in the market price of ethanol.
As of
December 31, 2008, we had contracts for delivery of ethanol totaling 143.6
million gallons through December 2009. These commitments were for 4.2
million gallons at an average fixed price of $2.41 per gallon, 4.9 million
gallons at an average spread to wholesale gasoline of a negative $0.55 per
gallon (based upon the NYMEX, Chicago and NY harbor indices), and 134.5 million
gallons at spot prices (using various Platt, OPIS and AXXIS
indices).
Raw
Materials and Suppliers
Our
principal raw material is #2 yellow corn. In 2008, 2007 and 2006, we
purchased approximately 71.4 million, 71.9 million and 51.0 million bushels of
corn, respectively. Our purchases of corn beginning in 2007 increased
significantly as a result of the addition of the Pekin dry mill which began
grinding corn early in 2007.
We
contract for our corn requirements through a variety of sources, including
farmers, grain elevators, and cooperatives. Due to our plants being
located in or near the Midwestern portion of the U.S., we believe that we have
ample access to various corn markets and suppliers. Although corn can
be obtained from multiple sources, and while historically we have not suffered
any significant limitations on our ability to procure corn, any delay or
disruption in our suppliers’ ability to provide us with the necessary corn
requirements may significantly affect our business operations and have a
negative effect on our operating results or financial condition. At
any given time, we may have up to 1.0 million bushels (or a 4 to 5 day supply)
of corn stored on-site at our production facilities.
The key
elements of our corn procurement strategies are the assurance of a stable supply
and the avoidance, where possible, of significant exposures to corn price
fluctuations. Corn prices fluctuate daily, typically using the
Chicago Board of Trade (“CBOT”) price as a benchmark. Corn is
delivered to our facilities via truck through local distribution networks and by
rail.
Research
and Development
Our
research and development efforts have primarily been managed from our corporate
office in Pekin, Illinois and are conducted at our Pekin wet mill
facility. We have, in the past, participated in this research with
other outside entities, including both Purdue University and the USDA’s National
Center for Agriculture Utilization Research in Peoria, Illinois. Our
research and development efforts consist of research into cellulosic ethanol
(cellulosic plant biomass representing an untapped potential feedstock for the
generation of fuel ethanol from renewable resources). Our primary
objective of this research is to develop and scale up an efficient and
economical pretreatment process for corn fiber and corn stover (the stalks and
husks left over after harvest). We are committed to continuing
research into the potential benefits associated with cellulosic
ethanol.
Research
and development expense was approximately $0.1 million in 2008, $0.3 million in
2007 and $0.2 million in 2006.
Patents
and Trademarks
We own a
number of trademarks and patents within the U.S. In addition, we
currently have one patent pending with the United States Patent and Trademark
Office. We do not consider the success of our business, as a whole,
to be dependent on these patents, patent rights or trademarks.
Environmental
and Regulatory Matters
We are
subject to extensive federal, state and local environmental laws, regulations
and permit conditions (and interpretations thereof), including those relating to
the discharge of materials into the air, water and ground, the generation,
storage, handling, use, transportation and disposal of hazardous materials, and
the health and safety of our employees. These laws, regulations, and
permits require us to incur significant capital and other costs, including costs
to obtain and maintain expensive pollution control equipment. They
may also require us to make operational changes to limit actual or potential
impacts to the environment. A violation of these laws, regulations or
permit conditions can result in substantial fines, natural resource damages,
criminal sanctions, permit revocations and/or facility shutdowns. In
addition, environmental laws and regulations (and interpretations thereof)
change over time, and any such changes, more vigorous enforcement policies or
the discovery of currently unknown conditions may require substantial additional
environmental expenditures.
We are
also subject to potential liability for the investigation and cleanup of
environmental contamination at each of the properties that we own or operate and
at off-site locations where we arranged for the disposal of hazardous
wastes. For instance, soil and groundwater contamination has been
identified in the past at our Illinois campus. If any of these sites
are subject to investigation and/or remediation requirements, we may be
responsible under the Comprehensive Environmental Response, Compensation and
Liability Act or other environmental laws for all or part of the costs of such
investigation and/or remediation, and for damages to natural
resources. We may also be subject to related claims by private
parties alleging property damage or personal injury due to exposure to hazardous
or other materials at or from such properties. While costs to address
contamination or related third-party claims could be significant, based upon
currently available information, we are not aware of any material liability
relating to contamination or such third party claims. We have not
accrued any amounts for environmental matters as of December 31,
2008. The ultimate costs of any liabilities that may be identified or
the discovery of additional contaminants could adversely impact our results of
operation or financial condition.
In
addition, the hazards and risks associated with producing and transporting our
products (such as fires, natural disasters, explosions, abnormal pressures and
spills) may result in spills or releases of hazardous substances, and may result
in claims from governmental authorities or third parties relating to actual or
alleged personal injury, property damage, or damages to natural
resources. We maintain insurance coverage against some, but not all,
potential losses caused by our operations. Our coverage includes, but is not
limited to, physical damage to assets, employer's liability, comprehensive
general liability, automobile liability and workers' compensation. We
do not carry environmental insurance. We believe that our insurance
is adequate for our industry, but losses could occur for uninsurable or
uninsured risks or in amounts in excess of existing insurance
coverage. The occurrence of events which result in significant
personal injury or damage to our property, natural resources or third parties
that is not covered by insurance could have a material adverse impact on our
results of operations and financial condition.
Our air
emissions are subject to the federal Clean Air Act, as amended, and similar
state laws which generally require us to obtain and maintain air emission
permits for our ongoing operations as well as for any expansion of existing
facilities or any new facilities. Obtaining and maintaining those
permits requires us to incur costs, and any future more stringent standards may
result in increased costs and may limit or interfere with our operating
flexibility. In addition, the permits ultimately issued may impose
conditions
which are
more costly to implement than we had anticipated. These costs could
have a material adverse effect on our financial condition and results of
operations. Because other ethanol manufacturers in the U.S. are and
will continue to be subject to similar laws and restrictions, we do not
currently believe that our costs to comply with current or future environmental
laws and regulations will adversely affect our competitive position among
domestic producers. However, because ethanol is produced and traded
internationally, these costs could adversely affect us in our efforts to compete
with foreign producers not subject to such stringent requirements.
Federal
and state environmental authorities have been investigating alleged excess
volatile organic compounds (“VOCS”) emissions and other air emissions from many
U.S. ethanol plants, including our Illinois facilities. The
investigation relating to our Illinois wet mill facility is still pending, and
we could be required to install additional air pollution control equipment or
take other measures to control air pollutant emissions at that
facility. If authorities require us to install controls, we would
anticipate that costs would be higher than the approximately $3.4 million we
incurred in connection with a similar investigation at our Nebraska facility due
to the larger size of the Illinois wet mill facility. In addition, if
the authorities determine our emissions were in violation of applicable law, we
would likely be required to pay fines that could be material.
We have
made, and expect to continue making, significant capital expenditures on an
ongoing basis to comply with increasingly stringent environmental laws,
regulations and permits, including compliance with the U.S. Environmental
Protection Agency’s (“EPA”) National Emissions Standard for Hazardous Air
Pollutants, or NESHAP, for industrial, commercial and institutional boilers and
process heaters. This NESHAP was issued but subsequently
vacated. The vacated version of the rule required us to implement
maximum achievable control technology at our Illinois wet mill facility to
reduce hazardous air pollutant emissions from our boilers. We expect
the EPA will revise the rule to impose more stringent requirements than were
contained in the vacated version. In the absence of a final EPA
NESHAP for industrial, commercial and institutional boilers and process heaters,
we are working with state authorities to determine what technology will be
required at our Illinois wet mill facility and when such technology must be
installed. We currently cannot estimate the amount that will be
needed to comply with any future federal or state technology requirement
regarding air emissions from our boilers.
We
currently generate revenue from the sale of carbon dioxide, which is a
co-product of the ethanol production process at each of our Illinois and
Nebraska facilities. New laws or regulations relating to the
production, disposal or emissions of carbon dioxide may require us to incur
significant additional costs and may also adversely affect our ability to
continue generating revenue from carbon dioxide sales. In particular, Illinois and five other
Midwestern states have entered into the Midwestern Greenhouse Gas Reduction
Accord, a program which directs participating states to develop a multi-sector
cap-and-trade mechanism to help achieve reductions in greenhouse gases,
including carbon dioxide. It is possible this program could require
carbon dioxide emissions reductions from our Pekin, Illinois plants, which could
result in significant costs. In addition, it is possible that
other states in which we conduct or plan to
conduct business, including Nebraska and Indiana, could join this accord or that
federal, state or local regulators could require other costly carbon dioxide
emissions reductions or offsets.
For more information about our environmental compliance and
actual and potential environmental liabilities, see ‘‘Item 7 — Management’s Discussion and Analysis of Financial
Condition and Results of Operations — Liquidity and Capital Resources
— Uses of Liquidity — Capital Expenditures’’ and “Item 7 — Management’s Discussion and Analysis of Financial
Condition and Results of Operations — Environmental
Matters.”
At
December 31, 2008, we had a total of 346 full-time equivalent
employees. Approximately 48% of our employees (comprised of the
hourly employees at our Illinois facilities) are represented by a
union. The unionized employees are covered by a collective bargaining
agreement between our subsidiary, Aventine Renewable Energy, Inc. and the United
Steelworkers International Union, Local 7-662. As a whole, we believe
our relations with our employees are good.
Our
existing contract with the United Steelworkers International Union, Local 7-662
expires in October 2009. While we generally believe our relations
between the Company and Local 7-662 are good, there can be no assurances that we
will be able to timely and successfully negotiate a new labor contract whose
terms allow us to operate our business in today’s difficult operating
environment. If we are unable to timely and successfully negotiate a
new labor contract, our business may be disrupted and our results of operations
and financial condition may be negatively affected.
There is substantial doubt as to our
ability to continue as a
going concern. We need additional financing or capital which may be
unavailable or costly.
As a
result of ethanol industry conditions that have negatively affected our
business, we do not currently
have sufficient liquidity to meet our anticipated working capital, debt service
and other liquidity needs. In particular, we do not expect to have
adequate liquidity to satisfy the $15 million interest payment due on April 1,
2009 on our outstanding senior unsecured 10% fixed-rate notes or the $24.4
million due to our EPC contractor, Kiewit Energy Company (“Kiewit”). In
addition, we are currently in default under our outstanding 10% fixed-rate notes
which permits the holders thereof to accelerate the $300 million principal
amount thereof upon 60 days notice. The default under our 10% fixed rate notes
constitutes an event of default under our secured revolving credit facility,
which has been waived by lenders under our secured revolving credit facility
until April 15, 2009. As a result, our 2008 financial statements include an
explanatory paragraph by our independent registered public accounting firm
describing the substantial doubt as to our ability to continue as a going
concern.
As of
March 12, 2009, $22.2
million in letters of credit and $16.5 million in revolving loans were
outstanding under the amended secured revolving credit
facility. After giving effect to the recent amendment to our secured
revolving credit facility, we had $0.7 million of cash and $6.6
million of additional borrowing availability thereunder as of such
date. All of our cash receipts are automatically applied to
reduce amounts outstanding under our amended secured revolving credit facility
and to cash collateralize our letters of credit. As we continue to
reduce the number of gallons of ethanol we sell and hold in inventory, working
capital available to support borrowings under our secured revolving credit
facility will reduce proportionately.
The
amendment to our secured revolving credit facility requires us to successfully
complete an exchange offer of our outstanding senior unsecured 10% fixed-rate
notes for a like principal amount of a new series of “pay-in-kind” notes. We
expect the “pay in kind” notes to (i) require no cash interest prior to April 1,
2010, (ii) require an increase in the interest rate to 12% per annum and (iii)
grant a second lien on substantially all of our assets which must be
contractually subordinated to the obligations under our secured revolving credit
facility. In addition, to encourage holders of our senior unsecured
10% fixed-rate notes to participate in the exchange offer, we expect to need to
offer the holders of our senior unsecured 10% fixed-rate notes 8.4 million
shares of our common stock (representing approximately 19.9% of our currently
outstanding shares of common stock). There can be no assurances,
however, that the required percentage or any holders of the senior unsecured 10%
fixed-rate notes will agree to an exchange on these terms or at
all. Failure to have the holders of 80% of the existing senior
unsecured 10% fixed-rate notes commit to participate in the exchange by March
31, 2009 or the failure to consummate the exchange for
90% of
the existing senior unsecured 10% fixed-rate notes by April 15, 2009 would be an
event of default under our secured revolving credit facility.
Even if
we are successful with the senior unsecured 10% fixed-rate note exchange offer,
we do not expect to have sufficient liquidity to meet anticipated working
capital, debt service and other liquidity needs during the current year unless
we experience a significant improvement in ethanol margins or obtain other
sources of liquidity. Based on the current spread between corn and
ethanol prices, the industry is operating at or near breakeven cash
margins. We experienced negative gross margins during the second half
of 2008 and expect negative gross margins to continue through the first quarter
of 2009 due in part to our fixed price obligations to purchase corn and natural
gas at above current market prices. The current spread between
ethanol and corn prices cannot support the long-term viability of the U.S.
ethanol industry in general or us in particular.
In
addition, although we suspended construction at both Aurora West and Mt. Vernon
during the fourth quarter, we continue to have construction payment obligations
to Kiewit. On March 9, 2009, the Company received a notice from
Kiewit cancelling the engineering, construction and procurement contracts (EPC)
for Aurora West and Mt. Vernon, referencing our failure to make a recent payment
under the change order agreements dated December 31, 2008. As a
result, all remaining payments due to it and its sub-contractors totaling $24.4
million at February 28, 2009 are due and payable. We are currently
engaged in discussions with Kiewit to negotiate a payment schedule that falls
within the economic constraints with which we are currently
operating. We cannot give you any assurance that we will reach an
agreement with Kiewit that works within our existing liquidity
constraints.
Because
our obligations to Kiewit are past due, the liens securing these obligations
violate the terms of our 10% fixed rate notes and constitute a default
thereunder. Unless such default is cured through payment, the release of the
liens, a negotiated resolution or otherwise, the holders of our 10% fixed rate
notes may accelerate the $300 million principal amount thereof upon 60 days
notice. In addition, the default under our 10% fixed rate notes constitutes an
event of default under our secured revolving credit facility, which is our only
current source of liquidity. We have obtained a waiver from the lenders under
our secured revolving credit facility until April 15, 2009. Any
foreclosure on such liens by Kiewit would constitute an event of default under
our amended secured revolving credit facility that is not covered by the
waiver.
We remain
contractually obligated to complete the suspended plants at Aurora and Mt.Vernon
as well as an additional plant at Mt. Vernon capable of producing 110 million
gallons of ethanol annually and may incur significant penalties because of our
failure to complete these facilities as previously scheduled.
Although
we are actively pursuing a number of liquidity alternatives, including seeking
additional debt and equity financing and a potential sale of all or part of the
company, there can be no assurance we will be successful. If we
cannot obtain sufficient liquidity in the very near-term, we may need to seek to
restructure under Chapter 11 of the U.S. Bankruptcy Code.
We
are contractually obligated to complete certain capacity expansions in Aurora,
Nebraska and Mount Vernon, Indiana. If we fail to complete them in a
timely manner, we may be subject to material penalties.
We are
contractually obligated to develop both a 113 million gallon plant adjacent to
our Nebraska facility (using commercially reasonable best efforts to obtain a
permit for 226 million gallon capacity) and a two-phase 226 million gallon plant
in Mount Vernon, Indiana and may incur significant penalties because of our
failure to complete these facilities as previously scheduled.
We may be
subject to material penalties if we do not timely complete the initial 113
million gallon “phase I” of the Aurora Expansion or either the initial “phase I”
or the second 113 million gallon “phase II”
of the
Mt. Vernon expansion. If phase I of the Aurora plant is not completed
and fully operational by July 1, 2009 we will be responsible for liquidated
damages of $138,889 per month (up to a maximum of $5 million) until the plant is
fully operational. We have suspended construction at Aurora
indefinitely and do not expect to complete it by July 1,
2009. Accordingly, we expect to be required to pay the stipulated
liquidated damages. If we are unable to or otherwise do not pay these
damages, the counterparty has the right to repurchase the property at cost
(subject to adjustment for any expenses which we have paid with respect to the
infrastructure construction). We recently amended our lease with the
Indiana Port Commission to provide additional flexibility as to the timing of
the phase II expansion at Mt. Vernon. This lease, as amended,
requires substantial completion of phase I (an initial 110 million gallons of
capacity) by October 1, 2009 and substantial completion of phase II (an
additional 110 million gallons of capacity) by January 1, 2011, subject in the
case of phase II to specified extension rights. If we do not
achieve these milestones, the State may, subject to specified cure rights, take
over construction and complete the facility at our expense. In
addition, if we fail to achieve these milestones we will, subject to specified
cure rights or our ability to negotiate an extension, be in default under our
lease and the State may also, at its election, (i) without terminating the
lease, re-let the premises to a third party and charge us for any necessary
repairs and alterations, (ii) without terminating the lease, require us to pay
all amounts we are obligated to pay under the lease as they become payable, less
any amount received from any re-letting of the premises or (iii) terminate the
lease. If the State terminates the lease it can require that we pay
liquidated damages in the amount by which the lease payments we are obligated to
make under the lease exceed the fair and reasonable rental value of the
premises, each discounted to present value (but in no event being less than two
years of basic rent and minimum guaranteed wharfage under the
lease). In addition, upon any termination or expiration of the lease,
the State does not have to pay us for the value of the plant or any other
improvements that we made to the premises and can require us to restore the
leased premises to their original condition at our cost and
expense. We have suspended construction of phase I at Mt.
Vernon for the foreseeable future and have not commenced construction
of phase II. Accordingly, we are engaged in negotiations with the
Indiana Port Commission. If we are unable to reach an agreement with
the Indiana Port Commission, they may exercise any of the foregoing remedies
which could have a material adverse effect on our financial condition and
results of operations and require us to seek to restructure under Chapter 11 of
the U.S. Bankruptcy Code.
On March
9, 2009, we received a notice from our EPC contractor, Kiewit, cancelling the
EPC contracts for phase I of Aurora West and Mt. Vernon, referencing our failure
to make a recent payment. Accordingly, we no longer have EPC
contracts for the completion of Aurora West or Mt. Vernon and do not have any
recourse against Kiewit for design or construction defects or performance
guarantees under those EPC contracts.
Our
liquidity could be adversely impacted in the event our bank was to impose
material reserve requirements under our secured revolving credit
facility.
Our
secured revolving credit facility allows the agent for this facility to
arbitrarily impose reserve requirements in order to protect its collateral
position. Our operations are dependant upon our ability to access
liquidity under this facility. As we rationalize our ethanol sourcing
and distribution network, we are quickly and significantly reducing the amount
of collateral available for borrowing. As a result, the
administrative agent for our secured revolving credit facility may become
concerned as to the adequacy or sufficiency of their
collateral. Should the agent for our secured revolving credit
facility impose reserves which limit or reduce the availability under this
facility, the negative impact on our liquidity could be significant, which could
materially adversely affect our business.
Our
strategic plan includes reducing the number of terminals in which we have lease
commitments and reducing the number of railcars under lease through either
re-assignment of railcar leases or through sub-leasing. Should
we be unsuccessful in negotiating the termination of these obligations without
material penalties, or should we not receive payments under these sub-lease
agreements as expected, our business could be materially adversely
affected.
Our
fixed commitment for the leasing of terminals and railcars is
substantial. Our business plan for 2009
includes significantly reducing the number of terminals and railcars we lease,
including through assignments and subleases. Although we believe we
will be able to negotiate the termination or sublease of these leases without
any material expense or penalties, there can be no assurance that we will be
successful. In addition, to the extent that we sublease these
terminals and railcars, we will remain responsible in the event that any
sublessee fails to fulfill its commitments. Should we be unsuccessful
in achieving these expectations, we may be liable for significant
damages. Should we be unsuccessful in negotiating the termination of
these obligations without material penalties, our business could be materially
adversely affected.
Our
common stock may be delisted from the New York Stock Exchange.
Our common stock is currently listed on
the New York Stock Exchange
(the “NYSE”). We may fail to comply with
the continued listing requirements of the NYSE, which may result in the
delisting of our common stock. The NYSE rules require, among other
things, that the minimum market capitalization of a listed company’s common stock be at least $15 million
(temporarily reduced from the $25 million requirement through June 30,
2009). Since February 17, 2009, we have not met that
requirement. If we fail to meet that requirement for 30 consecutive
trading days we will be
subject to delisting by the
NYSE. As of March 6, 2009, we have not met the 30 consecutive
trading day requirement. In addition, the continued
listing requirements of the NYSE require that the minimum trading price of our
common stock be at least
$1.00. The minimum trading price requirement has been suspended until
June 30, 2009. We have not satisfied the minimum trading price
requirement since November 14, 2008. If we failed to comply
with the minimum listing price requirement as of or after June 30, 2009 and were unable to
cure such defect within the six months following the receipt of any notice from
the NYSE regarding our failure to achieve the minimum listing price of our
common stock, the NYSE might delist our common
stock. Additionally, we may receive a notice of delisting from
the NYSE due to our failure to exceed the amended 30 consecutive trading day
market capitalization standard. Delisting would have an adverse effect
on the liquidity of our common stock and, as a result, the market price for our common stock might
become more volatile. Delisting could also make it more difficult for
us to raise additional capital.
The
spread between ethanol and corn prices can vary significantly and our
profitability from gallons produced at our facilities is dependent on this
spread.
Gross
profit on gallons produced at our facilities, which accounts for the substantial
majority of our operating income or loss, is principally dependent on the spread
between ethanol and corn prices. We experienced negative gross
margins in the second half of 2008 and expect negative gross margins to continue
at least through the first quarter of 2009 due in part to our fixed price
obligations to purchase corn and natural gas at or above current market
prices. The U.S. ethanol industry generally is operating at or near
breakeven gross margins. The current spread between ethanol and corn
prices cannot support the long-term viability of the U.S. ethanol industry in
general or us in particular.
If
the expected increase in ethanol demand does not occur, or if the demand for
ethanol otherwise decreases, the excess capacity in our industry may increase
further.
Domestic ethanol capacity has increased
significantly from 1.3 billion gallons per year in 1997 to 12.5 billion gallons per year at the end
of 2008. In addition, there is a significant amount of ethanol
capacity currently under construction. According to the RFA, as of
December 2008, approximately 2.1 billion
gallons per year of production capacity
is currently under
construction. Despite demand growth, increased penetration in new
markets, and a government mandate, U.S. production capacity increased
by 42.3% in 2008 while demand increased by
only 40.7%. In addition, at the end of
2008, there was approximately 2 billion gallons of
production capacity shut-in. Demand for ethanol may not increase as
quickly as expected or to a level that exceeds supply, or may not increase at
all. As a result of the excess ethanol capacity in the second half of
2008 the industry was operating at or
near breakeven gross
margins. If the ethanol industry continues to have excess capacity,
it could have a significant adverse impact on our results of operations, cash
flows and financial condition.
We
operate in a highly competitive industry with low barriers to
entry.
In the
U.S., we compete with other corn processors and refiners, including
Archer-Daniels-Midland Company, Biofuels Energy Corporation, Hawkeye Holdings,
Inc., Pacific Ethanol, Cargill, Inc. and A.E. Staley Manufacturing Company, a
subsidiary of Tate & Lyle, PLC. Some of our competitors are
divisions of larger enterprises and have greater financial resources than we
do. Although many of our competitors are larger than we are, we also
have smaller competitors. Farm cooperatives comprised of groups of
individual farmers have been able to compete successfully. As of
December 2008, the top ten domestic producers accounted for approximately 46.6%
of all production. If
our competitors consolidate or otherwise grow and/or we are unable to similarly
increase our size and scope, our business and prospects may be significantly and
adversely affected.
We also
face increasing competition from international suppliers. Although
there is a tariff on foreign produced ethanol that is slightly larger than the
federal ethanol tax incentive, ethanol imports equivalent to up to 7% of total
domestic production from certain countries were exempted from this tariff under
the CBI (The Caribbean Basin Initiative) to spur economic development in Central
America and the Caribbean.
Our competitors also include plants owned by farmers who
earn their livelihood through the sale of corn, and hence may not be as focused
on obtaining optimal value for their produced ethanol as we
are.
Our
business is dependent upon the availability and price of
corn. Significant disruptions in the supply of corn will materially
affect our operating results. In addition, since we generally cannot
pass on increases in corn prices to our customers, continued periods of
historically high corn prices will also materially adversely affect our
operating results.
The
principal raw material we use to produce ethanol and ethanol by-products is
corn. In 2008, we purchased approximately 71.4 million bushels of
corn at a cost of $358.4 million, which comprised about 71% of our total cost of
production. In 2008, our average corn cost ranged from a low of $4.26
per bushel in January 2008 to a high of $6.07 per bushel in August 2008. Corn prices began to
rise significantly beginning in September 2006. We believe a systemic
shift has occurred in the marketplace for corn, and the price of corn will
remain significantly higher than the historical averages. The vast
increase in U.S. ethanol capacity under construction could outpace increases in
corn production, which may further increase corn prices and significantly impact
our profitability.
Changes
in the price of corn have had an impact on our business. In general,
higher corn prices produce lower profit margins and, therefore, represent
unfavorable market conditions. This is especially true when market
conditions do not allow us to pass along increased corn costs to our
customers. At certain levels, corn prices may make ethanol
uneconomical to use in markets and volumes above the requirements set forth in
the renewable fuels standard or for which ethanol is used as an oxygenate in
order to meet federal and state fuel emission standards.
The price
of corn is influenced by general economic, market and regulatory
factors. These factors include weather conditions, farmer planting
decisions, government policies and subsidies with respect to agriculture and
international trade and global demand and supply. The significance
and relative impact of these factors on the price of corn is difficult to
predict. Factors such as severe weather or crop disease could have an
adverse impact on our business because we may be unable to pass on higher corn
costs to our customers. Any event that tends to negatively impact the
supply of corn will tend to increase prices and potentially harm our
business. The increasing ethanol capacity could boost demand for corn
and result in increased prices for corn. We expect the price of corn
to continue to remain at levels that would be considered as high when compared
to historical periods.
In an
attempt to partially offset the effects of fluctuations in corn costs on
operating income, we take hedging positions in the corn futures
markets. However, these hedging transactions also involve risk to our
business. See ‘‘Item 1A –Risk Factors — We may engage in hedging and
derivative transactions which involve risks that can harm our
business.’’
Growth in the sale and distribution
of ethanol is dependent on the changes in and expansion of related
infrastructure, which may not occur on a timely basis, if at all, and our
operations could be adversely affected by infrastructure
disruptions.
Substantial
development of infrastructure by persons and entities outside our control are
required for our operations and the ethanol industry generally, to
grow. Areas requiring expansion include, but are not limited to,
additional rail capacity, additional storage facilities for ethanol, increases
in truck fleets capable of transporting ethanol within localized markets,
expansion of refining and blending facilities to handle ethanol, growth in
service stations equipped to handle ethanol fuels, and growth in the fleet of
flexible fuel vehicles capable of using E85 fuel. Substantial
investments required for these infrastructure changes and expansions may not be
made or they may not be made on a timely basis. Any delay or failure
in making the changes in or expansion of infrastructure could hurt the demand or
prices for our products, impede our delivery of products, impose additional
costs on us or otherwise have a material adverse effect on our business, results
of operations or financial condition. Our business is dependent on
the continuing availability of infrastructure and any infrastructure disruptions
could have a material adverse effect on our business, results of operations and
financial condition.
Fluctuations
in the demand for gasoline may reduce demand for ethanol.
Ethanol
is marketed as an oxygenate to reduce vehicle emissions from gasoline, as an
octane enhancer to improve the octane rating of gasoline with which it is
blended and as a fuel extender. As a result, ethanol demand has
historically been influenced by the supply of and demand for
gasoline. If gasoline demand decreases, our ability to sell our
product and our results of operations and financial condition may be materially
adversely affected.
The use and demand for ethanol and
its supply are highly dependent on various federal and state legislation and
regulation, and any changes in legislation or regulation could cause the demand
for ethanol to decline or its supply to increase, which could have a material
adverse effect on our business, results of operations and financial
condition.
Various
federal and state laws, regulations and programs have led to increased use of
ethanol in fuel. For example, certain laws, regulations and programs
provide economic incentives to ethanol producers and users. Among
these regulations are (1) the renewable fuels standard, which requires an
increasing amount of renewable fuels to be used in the U.S. each year, (2) the
VEETC, which provided a tax credit of $0.51 per gallon (prior to January 1, 2009
when it was reduced to $0.45 per gallon) on 10% ethanol blends that is set to
expire in 2010, (3) the small ethanol producer tax credit, for which we do not
qualify
because
of the size of our ethanol plants, and (4) the federal “farm bill,” which
establishes federal subsidies for agricultural commodities including corn, our
primary feedstock. These laws, regulations and programs are
constantly changing. Federal and state legislators and environmental
regulators could adopt or modify laws, regulations or programs that could
adversely affect the use of ethanol. In addition, certain state
legislatures oppose the use of ethanol because they must ship ethanol in from
other corn-producing states, which could significantly increase gasoline prices
in the state.
If we cannot increase the amount of
non-corn based ethanol, cellulosic biofuels or bio-mass based diesel we produce, our business, results of
operations and financial condition will be adversely
affected.
The Energy Independence and Security Act
of 2007 established a revised renewable fuels standard, or RFS, for the years
2006 through 2022. The RFS sets forth the minimum amount of renewable
fuels that must be present in U.S. transportation fuels. By 2015,
approximately half of the renewable fuels required to meet the RFS must be
non-corn-based ethanol and by 2021, nearly all must be non-corn-based
ethanol. If our and our
competitors’ facilities cannot accept
feedstocks, other than
corn, or if we do not begin
producing non-corn based ethanol in the future, our business, results of
operations and financial condition will be adversely
affected.
Certain
countries can import ethanol into the U.S. duty free, which may undermine the
ethanol industry in the U.S.
Imported
ethanol is generally subject to a $0.54 per gallon tariff and a 2.5% ad valorem tax that was
designed to offset the $0.45 per gallon ethanol subsidy currently available
under the federal excise tax incentive program for refineries and blenders that
mix ethanol with their gasoline. At a certain price level, imported
ethanol may become profitable for sale in the U.S. despite the
tariff. This occurred in 2006, due to a spike in the ethanol
prices and insufficient supply. As a result, there may effectively be
a ceiling on U.S. ethanol prices. This, combined with uncertainties
surrounding U.S. producers’ ability to meet domestic demand,
resulted in significant
imports of ethanol, especially from Brazil. Furthermore, East
Coast facilities are better suited to bringing in product by water rather than
rail (the preferred path for ethanol from the Midwest). The
combination made it more economic for some buyers to import ethanol with the
full import duty than to bring supplies from the Midwest. Given the
increase in ethanol demand as a result of the new RFS and potential
transportation bottlenecks delivering material from the Midwest, imports of
ethanol could rise.
There is
a special exemption from the tariff for ethanol imported from 24 countries in
Central America and the Caribbean islands which is limited to a total of 7% of
U.S. production per year (with additional exemptions for ethanol produced from
feedstock in the Caribbean region over the 7% limit). In addition the
NAFTA (The North America Free Trade Agreement which was signed into law January
1, 1994) countries, Canada and Mexico, are exempt from duty. See ‘‘Item 1 –
Business — Legislative Drivers and Governmental Regulations — The federal
ethanol tax incentive program.’’ Imports from the exempted countries
have increased in recent years and are expected to increase further as a result
of new plants under development.
We
may be adversely affected by environmental, health and safety laws, regulations
and liabilities.
We are
subject to extensive federal, state and local environmental laws, regulations
and permit conditions (and interpretations thereof), including those relating to
the discharge of materials into the air, water and ground, the generation,
storage, handling, use, transportation and disposal of hazardous materials, and
the health and safety of our employees. These laws, regulations, and
permits require us to incur significant capital and other costs, including costs
to obtain and maintain expensive pollution control equipment. They
may also require us to make operational changes to limit actual or potential
impacts to the
environment. A
violation of these laws, regulations or permit conditions can result in
substantial fines, natural resource damages, criminal sanctions, permit
revocations and/or facility shutdowns. In addition, environmental
laws and regulations (and interpretations thereof) change over time, and any
such changes, more vigorous enforcement policies or the discovery of currently
unknown conditions may require substantial additional environmental
expenditures.
We are
also subject to potential liability for the investigation and cleanup of
environmental contamination at each of the properties that we own or operate and
at off-site locations where we arranged for the disposal of hazardous
wastes. For instance, soil and groundwater contamination has been
identified in the past at our Illinois campus. If any of these sites
are subject to investigation and/or remediation requirements, we may be
responsible under the Comprehensive Environmental Response, Compensation and
Liability Act or other environmental laws for all or part of the costs of such
investigation and/or remediation, and for damages to natural
resources. We may also be subject to related claims by private
parties alleging property damage or personal injury due to exposure to hazardous
or other materials at or from such properties. We have not accrued
any amounts for environmental matters as of December 31, 2008. The
ultimate costs of any liabilities that may be identified or the discovery of
additional contaminants could adversely impact our results of operation or
financial condition.
In
addition, the hazards and risks associated with producing and transporting our
products (such as fires, natural disasters, explosions, abnormal pressures and
spills) may result in spills or releases of hazardous substances, and may result
in claims from governmental authorities or third parties relating to actual or
alleged personal injury, property damage, or damages to natural
resources. We maintain insurance coverage against some, but not all,
potential losses caused by our operations. Our coverage includes, but is not
limited to, physical damage to assets, employer's liability, comprehensive
general liability, automobile liability and workers' compensation. We
do not carry environmental insurance. We believe that our insurance
is adequate for our industry, but losses could occur for uninsurable or
uninsured risks or in amounts in excess of existing insurance
coverage. The occurrence of events which result in significant
personal injury or damage to our property, natural resources or third parties
that is not covered by insurance could have a material adverse impact on our
results of operations and financial condition.
Our air
emissions are subject to the federal Clean Air Act, as amended, and similar
state laws which generally require us to obtain and maintain air emission
permits for our ongoing operations as well as for any expansion of existing
facilities or any new facilities. Obtaining and maintaining those
permits requires us to incur costs, and any future more stringent standards may
result in increased costs and may limit or interfere with our operating
flexibility. In addition, the permits ultimately issued may impose
conditions which are more costly to implement than we had
anticipated. These costs could have a material adverse effect on our
financial condition and results of operations, and could adversely affect us in
our efforts to compete with foreign producers not subject to such stringent
requirements.
Federal
and state environmental authorities have been investigating alleged excess VOC
emissions and other air emissions from many U.S. ethanol plants, including our
Illinois facilities. The investigation relating to our Illinois wet
mill facility is still pending, and we could be required to install additional
air pollution control equipment or take other measures to control air pollutant
emissions at that facility. If authorities require us to install
controls, we would anticipate that costs would be higher than the approximately
$3.4 million we incurred in connection with a similar matter at our Nebraska
facility due to the larger size of the Illinois wet mill facility. In
addition, if the authorities determine our emissions were in violation of
applicable law, we would likely be required to pay fines that could be
material.
We have
made, and expect to continue making, significant capital expenditures on an
ongoing basis to comply with increasingly stringent environmental laws,
regulations and permits, including compliance with the EPA National Emissions
Standard for Hazardous Air Pollutants, or NESHAP, for industrial,
commercial
and institutional boilers and process heaters. This NESHAP was issued
but subsequently vacated. The vacated version of the rule required us
to implement maximum achievable control technology at our Illinois wet mill
facility to reduce hazardous air pollutant emissions from our
boilers. We expect the EPA will revise the rule to impose more
stringent requirements than were contained in the vacated version. In
the absence of a final EPA NESHAP for industrial, commercial and institutional
boilers and process heaters, we are working with state authorities to determine
what technology will be required at our Illinois wet mill facility and when such
technology must be installed. We currently cannot estimate the amount
that will be needed to comply with any future federal or state technology
requirement regarding air emissions from our boilers.
We
currently generate revenue from the sale of carbon dioxide, which is a
co-product of the ethanol production process at each of our Illinois and
Nebraska facilities. New laws or regulations relating to the
production, disposal or emissions of carbon dioxide may require us to incur
significant additional costs and may also adversely affect our ability to
continue generating revenue from carbon dioxide sales. In particular, Illinois and five other
Midwestern states have entered into the Midwestern Greenhouse Gas Reduction
Accord, a program which directs participating states to develop a multi-sector
cap-and-trade mechanism to help achieve reductions in greenhouse gases,
including carbon dioxide. It is possible this program could require
carbon dioxide emissions reductions from our Pekin, Illinois plants, which could
result in significant costs. In addition, it is possible that
other states in which we conduct or plan
to conduct business, including Nebraska and Indiana, could join this accord or
that federal, state or local regulators could require other costly carbon
dioxide emissions reductions or offsets.
We
may engage in hedging or derivative transactions which involve risks that can
harm our business.
In an
attempt to minimize the effects of the volatility of the price of corn, natural
gas, electricity and ethanol (‘‘commodities’’), we may take economic hedging
positions in the commodities. Economic hedging arrangements also
expose us to the risk of financial loss in situations where the other party to
the hedging contract defaults on its contract or there is a change in the
expected differential between the underlying price in the hedging agreement and
the actual price of the commodities. Although we attempt to link our
economic hedging activities to sales plans and pricing activities, occasionally
such hedging activities can themselves result in losses. For example,
we expect our negative gross margins to continue at least through the first
quarter of 2009 due in part to our fixed price obligations to purchase corn and
natural gas at or above current market prices. There can be no
assurance that additional losses will not occur. Alternatively, we
may choose not to engage in hedging transactions in the future. As a
result, our results of operations may be adversely affected during periods in
which corn and/or natural gas prices increase.
We
are substantially dependent on our three facilities and any operational
disruption could result in a reduction of our sales volumes and could cause us
to incur substantial expenditures.
The
substantial majority of our net income is derived from the sale of ethanol and
the related bio-products and co-products that we produce at our Illinois
facilities and our Nebraska facility. Our operations may be subject
to significant interruption if either of the Illinois facilities or Nebraska
facility experiences a major accident or is damaged by severe weather or other
natural disaster. In addition, our operations may be subject to labor
disruptions and unscheduled downtime, or other hazards inherent in our
industry. Some of those hazards may cause personal injury and loss of
life, severe damage to or destruction of property and equipment and
environmental damage, and may result in suspension or termination of operations
and the imposition of civil or criminal penalties. As protection
against these hazards, we maintain property, business interruption and casualty
insurance which we believe is in accordance with customary industry practices,
but we cannot provide any assurance that this insurance will be adequate to
fully cover the potential hazards described above or that we will be able to
renew this insurance on commercially reasonable terms or at all.
The
market for natural gas is subject to market conditions that create uncertainty
in the price and availability of the natural gas that we utilize in our
manufacturing process.
We rely
upon third parties for our supply of natural gas which is consumed in the
production of ethanol. The prices for and availability of natural gas
are subject to volatile market conditions. These market conditions
often are affected by factors beyond our control such as weather conditions,
overall economic conditions and foreign and domestic governmental regulation and
relations. Significant disruptions in the supply of natural gas could
temporarily impair our ability to produce ethanol for our
customers. Further, increases in natural gas prices or changes in our
natural gas costs relative to natural gas costs paid by competitors may
adversely affect our results of operations and financial
condition. The price fluctuation in natural gas prices over the nine
year period from 2000 through December 31, 2008, based on the New York
Mercantile Exchange, or NYMEX, daily futures data, has ranged from a low of
$1.63 per MMBtu in 1999 to a high of $15.38 per MMBtu in December
2005. We currently use approximately 3.4 million MMBtu’s of natural
gas annually, depending upon business conditions, in the manufacture of our
products. Our usage of natural gas will increase with the planned
expansion of our production facilities.
In an
attempt to minimize the effects of fluctuations in natural gas costs on
operating income, we may take hedging positions in the natural gas forward or
futures markets; however, these hedging transactions also involve risk to our
operations. Since natural gas prices are volatile should we not take
hedging positions, as occurs from time to time, our results could be adversely
affected by an increase in natural gas prices. See “— We may engage in hedging
transactions which involve risks that can harm our business.”
Our
fixed price and gasoline related contracts for ethanol may be at a price level
lower than the prevailing price.
At any
given time, our contract prices for ethanol may be at a price level different
from the current prevailing price, and such a difference could materially
adversely affect our results of operations and financial
condition. These contracts typically provide for delivery from one
month to one year later. As of December 31, 2008 we had contracted to
sell 4.2 million gallons of ethanol at an average fixed price of
$2.41. We have also contracted to sell 4.9 million gallons of ethanol
at an average negative spread of $0.55 per gallon to the wholesale value of
gasoline at the time of delivery and 134.5 million gallons of ethanol at the
spot price at the time of delivery. These contracts provide for
delivery throughout 2009, but they are heavily weighted towards the first
quarter of 2009.
Changes
in ethanol prices can affect the value of our inventory which may significantly
affect our profitability.
Our
distribution system allows us to carry an inventory of ethanol to better serve
our customers and to take advantage of opportunities in the
marketplace. Our inventory is valued based upon a weighted average
price we pay for ethanol that we purchase from our marketing alliance partners
and our purchase/resale transactions, along with our own cost to produce
ethanol. We occasionally increase our inventory, in order to profit
when we believe market prices will rise. Changes, either upward or
downward, in our purchased cost of ethanol or our own production costs, will
cause the inventory value to fluctuate from period to period, perhaps
significantly. These changes in value flow through our statement of
operations as the inventory is sold or its value is deemed to be impaired and
can significantly increase or decrease our profitability.
We
may recognize income from cancellation of indebtedness as a result of the senior
unsecured note exchange offer.
Except
as described in the next paragraph, if the exchange offer for our 10% fixed rate
notes is consummated we will recognize, in the year of the exchange, income from
cancellation of indebtedness (“COD”) as a result of the exchange to the extent
that the fair market value of the equity shares of our common stock and the
issue price of the new notes, such issue price being determined based on the
fair market value of the new notes, is less than the principal amount of, and
accrued but unpaid interest on, the outstanding senior unsecured
notes. Although the precise amount of COD income that we will realize
cannot be determined until the date of the exchange, based on current estimates
we believe that the amount of COD income we could realize will be approximately
$260 million.
There
are two exceptions to the current recognition of COD income that may apply to
us. Under the “insolvency” exception, we will not be required to
realize COD income on the exchange to the extent that, immediately prior to the
exchange, we are “insolvent” for tax purposes (generally, the extent to which
the fair market value of our assets is less than our liabilities). To
the extent COD income is excluded under the insolvency exception, we will be
required to reduce certain of our tax attributes (principally, the tax basis in
our assets). Among other things, this would have the effect of
reducing our future depreciation deductions. The American Recovery
and Reinvestment Act of 2009 (“ARRA”) added a second exception to the immediate
realization of COD income, which would permit us to elect to defer the current
recognition of any COD income resulting from the exchange, and instead recognize
any such income ratably over a five-year period beginning in 2014. If
we make this election, we would be required to defer the deduction of all or a
substantial portion of any “original issue discount” (“OID”) that accrues on the
new notes prior to 2014, and would be allowed to claim such deferred deductions
only ratably over the same five-year period. If we make this
election, the insolvency exception described above would not
apply. ARRA also added an exception to the rules that generally apply
to “applicable high yield discount obligations,” which will permit us to deduct
any OID on the new notes without regard to such rules, which would otherwise
have the effect of disallowing a substantial portion of our OID deductions on
the new notes.
We
are currently considering whether to make the election described in the
preceding paragraph or to rely on the insolvency exception in the event that we
successfully complete the senior unsecured note exchange offer. Our
decision will depend on, among other things, the extent to which we believe we
would be insolvent for tax purposes at the time of the exchange and estimates of
our future taxable income or loss depending on whether we make the election
described above or rely on the insolvency exception. Regardless of
whether we make the election or rely on the insolvency exception, we do not
expect the exchange, if successfully completed, to result in a material current
cash tax liability for the company.
Our
ability to use certain of our tax attributes in the future may be
limited.
Section
382 of the Internal Revenue Code limits the ability of a company that undergoes
an ownership change, which is generally any change in ownership of more than 50%
of its stock over a three-year period, to utilize its net operating loss
carryforwards and certain built-in losses (generally, the excess of the tax
basis in an asset over its fair market value) following the ownership change.
These rules generally operate by focusing on ownership changes among
stockholders owning directly or indirectly 5% or more of the stock of a company
and any change in ownership arising from a new issuance of stock by the
company. While we do not believe that we have to date experienced an
ownership change under Section 382, we could experience an ownership change in
the future as a result of changes in the ownership of our stock or future
issuances of our stock, including pursuant to the senior unsecured note exchange
offer.
We
currently have a substantial net unrealized built-in loss in our
assets. If we undergo an ownership change for purposes of Section
382, our ability to recognize our built-in losses (including in the form of
depreciation deductions on our assets) during the five-year period after the
date of any ownership change would be subject to the limitations of Section
382. Depending on the resulting limitation, our ability to use a
significant portion of our future depreciation deductions could be limited,
which could have the
effect of
creating or increasing our tax liabilities in years after such an ownership
change, and have a negative impact on our financial position and results of
operations.
We
depend on rail, truck and barge transportation for delivery of corn to us and
the distribution of ethanol to our customers.
We depend
on rail, truck and barge to deliver corn to us and to distribute ethanol to the
terminals currently in our network. Ethanol is not currently
distributed by pipeline. Disruption to the timely supply of these
transportation services or increases in the cost of these services for any
reason, including the availability or cost of fuel, regulations affecting the
industry, or labor stoppages in the transportation industry, could have an
adverse effect on our ability to supply corn to our production facilities or to
distribute ethanol to our terminals, and could have a material adverse effect on
our financial performance.
Consumer resistance to the use of
ethanol may affect the demand for ethanol, which could affect our ability to
market our product.
Media
reports in the mainstream press indicate that some consumers believe the use of
ethanol will have a negative impact on retail gasoline prices or is the reason
for increases in food prices. Many also believe that ethanol adds to
air pollution and harms car and truck engines. Still other consumers
believe that the process of producing ethanol actually uses more fossil energy,
such as oil and natural gas, than the amount of energy produced by
ethanol. These consumer beliefs could be wide-spread in the
future. If consumers choose not to buy ethanol blended fuels, it
would affect the demand for the ethanol we produce which could lower demand for
our product and negatively affect our profitability.
Various studies have criticized the
efficiency of ethanol, which could lead to the reduction or repeal of incentives
and tariffs that promote the use and domestic production of
ethanol.
Although
many trade groups, academics and governmental agencies have supported ethanol as
a fuel additive that promotes a cleaner environment, others have criticized
ethanol production as consuming considerably more energy and emitting more
greenhouse gases than other biofuels. In particular, two February
2008 studies conclude the
current production of corn-based ethanol results in more greenhouse gas
emissions than conventional fuels if both direct and indirect greenhouse gas
emissions, including those resulting from land use changes resulting from
planting crops for ethanol feedstocks, are taken
into account. Other studies have suggested that corn-based
ethanol is less efficient than ethanol produced from switch grass or wheat
grain. If these views gain acceptance, support for existing measures
promoting use and domestic production of corn-based ethanol could decline,
leading to reduction or repeal of these measures.
Research is currently underway to
develop production of biobutanol, a product that could directly compete with
ethanol and may have more potential advantages than ethanol.
Biobutanol,
an advanced biofuel produced from agricultural feedstock, is currently being
developed by various parties, including a partnership between BP and
DuPont. According to the partnership, biobutanol has many advantages
over ethanol. The advantages include: low vapor pressure, making it
more easily added to gasoline; energy content closer to that of gasoline, such
that the decrease in fuel economy caused by the blending of biobutanol with
gasoline is less than that of other biofuels when blended with gasoline; it can
be blended at higher concentration than other biofuels for use in standard
vehicles; it is less susceptible to separation when water is present than in
pure ethanol-gasoline blends; and it is expected to be potentially suitable for
transportation in gas pipelines, resulting in a possible cost advantage over
ethanol producers relying on rail transportation. Although BP and
DuPont have not announced a timeline for producing biobutanol on a large scale,
if biobutanol production comes online in
the
United States, biobutonal could have a competitive advantage over ethanol and
could make it more difficult to market our ethanol, which could reduce our
ability to generate revenue and profits.
We,
and some of our major customers, have unionized employees and could be adversely
affected by labor disputes.
Some of
our employees and some employees of our major customers are
unionized. At December 31, 2008, approximately 48% of our employees
were unionized. Our unionized employees are hourly workers located at
our Illinois facilities. The unionized employees are covered by a
collective bargaining agreement between our subsidiary, Aventine Renewable
Energy, Inc. and the United Steelworkers International Union, Local
7-662.
Our
existing contract with the United Steelworkers International Union Local 7-662
expires in October 2009. While we generally believe our relations
between the Company and Local 7-662 are good, there can be no assurances that we
will be able to timely and successfully negotiate a new labor contract whose
terms allow us to operate our business in today’s difficult operating
environment. If we are unable to timely and successfully negotiate a
new labor contract, our business may be disrupted and our results of operations
and financial condition may be negatively affected.
We have a significant stockholder
whose interests may differ from your interests and who may be able to exert significant
influence over corporate decisions of the Company.
Through
their ownership of Aventine Renewable Energy Holdings LLC, the MSCP funds
beneficially own approximately 27.5% of our outstanding common
stock. Metalmark Subadvisor LLC, an affiliate of Metalmark, an
independent private equity firm established by former principals of Morgan
Stanley Capital Partners, manages certain MSCP funds on a
sub-advisory basis. In
January 2008 substantially all of the employees of Metalmark became employees of
Citi Alternative Investments Inc., although Metalmark remains an independent entity owned by those
individuals and continues to manage the applicable MSCP funds on a sub-advisory
basis. Two of our directors, Messrs. Abramson and Hoffman, are currently
employees of both Metalmark and
Citigroup.
As a
result, Metalmark may be deemed to control our management and policies.
Metalmark may have an interest in pursuing transactions that, in their judgment,
enhance the value of the applicable funds’ equity
investment in our Company, even though those transactions may involve risks to
you as a stockholder. In addition, circumstances could arise under
which the interests of Metalmark could be in conflict with the interests of our
other stockholders. For example, Metalmark has and may in the future
make significant investments in other companies, some of which may be
competitors. Metalmark is not obligated to advise us of any investment or
business opportunities of which they are aware, and they are not restricted or
prohibited from competing with us.
The
relationship between the sales price of our co-products and the price we pay for
corn can fluctuate significantly which may affect our results of operations and
profitability.
We
sell co-products and bio-products that are remnants of the ethanol production
process in order to reduce our costs and increase
profitability. Historically, sales prices for these co-products have
tracked along with the price of corn. However, there have been
occasions when the value of these co-products and bio-products has lagged behind
increases in corn prices. As a result, we may occasionally generate
less revenue from the sale of these co-products and bio-products relative to the
price of corn. In addition, several of our co-products compete with
similar products made from other plant feedstock. The cost of these
other feedstocks may not have risen as corn prices have
risen. Consequently, the price we may
receive
for these products may not rise as corn prices rise, thereby lowering our cost
recovery percentage relative to corn.
Due to
recent and planned industry increases in U.S. dry mill ethanol production, the
production of DDGS in the U.S. has increased dramatically, and this trend may
continue. This may cause DDGS prices to fall in the U.S., unless
demand increases or other market sources are found. To date, demand
for DDGS in the U.S. has increased roughly in proportion to
supply. We believe this is because U.S. farmers use DDGS as a
feedstock, and DDGS are slightly less expensive than corn, for which it is a
substitute. However, if prices for DDGS in the U.S. fall, it may have
an adverse effect on our business, which might be material.
Our
results of operations may be adversely affected by technological
advances.
The
development and implementation of new technologies may result in a significant
reduction in the costs of ethanol production. We cannot predict when
new technologies may become available, the rate of acceptance of new
technologies by our competitors or the costs associated with such new
technologies. In addition, advances in the development of
alternatives to ethanol, or corn ethanol in particular, could significantly
reduce demand for or eliminate the need for ethanol, or corn ethanol in
particular, as a fuel oxygenate or octane enhancer.
Any
advances in technology which require significant capital expenditures for us to
remain competitive or which otherwise reduce demand for ethanol will have a
material adverse effect on our results of operations and financial
condition.
The
requirements of complying with the Exchange Act and the Sarbanes-Oxley Act may
strain our resources and distract management.
We are
subject to the reporting requirements of the Exchange Act, and the
Sarbanes-Oxley Act, including Section 404. These requirements may
place a strain on our systems and resources. The Exchange Act
requires that we file annual, quarterly and current reports with respect to our
business and financial condition. The Sarbanes-Oxley Act requires
that we maintain effective disclosure controls and procedures, corporate
governance standards and internal controls over financial
reporting. Pursuant to Section 404 of the Sarbanes-Oxley Act, our
management has delivered a report that assesses the effectiveness of our
internal control over financial reporting. In order to maintain and
improve the effectiveness of our disclosure controls and procedures and internal
control over financial reporting, significant resources and management oversight
may be required as we have to devote additional time and personnel to legal,
financial and accounting activities to ensure our ongoing compliance with public
company reporting requirements. This may cause management’s attention
to be diverted away from other business concerns, which could have a material
adverse effect on our business, financial condition, results of operations and
cash flows. In addition, in order to remain in compliance, we may
need to hire additional accounting and financial staff with appropriate public
company experience and technical accounting knowledge, and might not be able to
do so in a timely fashion.
Risks
associated with the operation of our production facilities may have a material
adverse effect on our business.
Our
revenue is dependent on the continued operation of our various production
facilities. The operation of production plants involves many risks
including:
·
|
the
breakdown, failure or substandard performance of equipment or
processes;
|
·
|
inclement
weather and natural disasters;
|
·
|
the
need to comply with directives of, and maintain all necessary permits
from, governmental agencies;
|
·
|
raw
material supply disruptions;
|
·
|
labor
force shortages, work stoppages, or other labor difficulties;
and
|
·
|
transportation
disruptions.
|
The
occurrence of material operational problems, including but not limited to the
above events, may have an adverse effect on the productivity and profitability
of a particular facility, or to us as a whole.
If we are unable to attract and retain
key personnel, our ability to operate effectively may be
impaired.
Our ability to operate our
business and implement
strategies depends, in part, on the efforts of our executive officers and other
key employees. Our management philosophy of cost-control means that
we operate with a limited number of corporate personnel, and our commitment to a
less centralized organization also places
greater emphasis on the strength of local management. Our future
success will depend on, among other factors, our ability to attract and retain
other qualified personnel, particularly executive management. The
loss of the services of any of our key employees
or the failure to attract or retain other qualified personnel, domestically or
abroad, could have a material adverse effect on our business or business
prospects.
If
our internal computer network and applications suffer disruptions or fail to
operate as designed, our operations will be disrupted and our business may be
harmed.
We rely
on network infrastructure and enterprise applications, and internal technology
systems for our operational, marketing support and sales, and product
development activities. The hardware and software systems related to
such activities are subject to damage from earthquakes, floods, lightning,
tornadoes, fire, power loss, telecommunication failures and other similar
events. They are also subject to acts such as computer viruses,
physical or electronic vandalism or other similar disruptions that could cause
system interruptions and loss of critical data, and could prevent us from
fulfilling our customers’ orders. We have developed disaster recovery
plans and backup systems to reduce the potentially adverse effects of such
events, but there are no assurances such plans and systems would be
sufficient. Any event that causes failures or interruption in our
hardware or software systems could result in disruption of our business
operations, have a negative impact on our operating results, and damage our
reputation.
We
and our subsidiaries are not contractually restricted from incurring substantial
additional indebtedness. This could further exacerbate the risks that
we and our subsidiaries face.
We and
our subsidiaries are not contractually restricted from incurring substantial
indebtedness in the future. Our planned capacity increases require us
to incur substantial additional indebtedness. If new debt is added,
the related risks that we and our subsidiaries now face could
intensify.
Our
stock price may be volatile.
The
market price of our common stock could be subject to significant
fluctuations. Among the factors that could affect our stock price
are:
·
|
our
common stock could be delisted by the
NYSE;
|
·
|
quarterly
variations in our operating
results;
|
·
|
changes
in revenue or earnings estimates or publication of research reports by
analysts;
|
·
|
failure
to meet analysts’ or our own revenue or earnings
estimates;
|
·
|
speculation
in the press or investment
community;
|
·
|
strategic
actions by us or our competitors, such as acquisitions or
restructurings;
|
·
|
the
impact of the risks discussed herein and our ability to react effectively
to those risks;
|
·
|
limited
trading volume of our common stock;
|
·
|
a
change in technology that may add to production
costs;
|
·
|
actions
by institutional stockholders;
|
·
|
general
market conditions; and
|
·
|
domestic
and international economic factors unrelated to our
performance.
|
The stock
markets in general have experienced extreme volatility that has often been
unrelated to the operating performance of particular companies. These
broad market fluctuations may adversely affect the trading price of our common
stock.
Limited
trading volume of our common stock may contribute to its price
volatility.
Our
common stock is traded on the New York Stock Exchange. For the period
of January 2, 2008 to December 31, 2008, the average daily trading volume of our
common stock as reported by Bloomberg L.P. was approximately 818,000
shares. It is uncertain whether a more active trading market in our
common stock will develop. If a significant number of analysts were
to discontinue coverage of our common stock, our trading volume may be further
reduced. As a result, relatively small trades could potentially have
a significant impact on the market price of our common stock, which could
increase the volatility and depress the price of our stock.
Future
sales of our common stock may cause the price of our common stock to decline or
impair our ability to raise capital in the equity markets.
In
the future, we may sell additional shares of our common stock in public or
private offerings. Shares of our common stock are also available for
future sales pursuant to stock options and/or restricted stock that we have
granted to certain employees and directors, and in the future we may grant
additional stock options and/or restricted stock to our employees and
directors. Sales of substantial amounts of common stock, or the
perception that such sales could occur, may adversely affect prevailing market
prices for shares of our common stock and could impair our ability to raise
capital through future offerings.
Provisions
in our charter documents, Delaware law and in other agreements may delay or
prevent an acquisition of Aventine, which could decrease the value of our common
stock.
Provisions
in our amended certificate of incorporation and bylaws, Delaware corporate law
and our stockholder rights plan may make it more difficult and expensive for a
third party to pursue a tender offer, change in control or takeover attempt
without the consent of our board of directors. These provisions
include a classified board of directors, removal of directors only for cause,
and the inability of stockholders to act by written consent or to call special
meetings. Although we believe these provisions provide for an
opportunity to receive a higher bid by requiring potential acquirers to
negotiate with our board of directors, these provisions apply even if the offer
may be considered beneficial by some stockholders.
In
addition, under the indenture governing our senior unsecured 10% fixed-rate
notes, in the event a change in control occurs, we may be required to repurchase
all of our outstanding senior unsecured 10% fixed-rate notes at 101% of their
original aggregate principal amount plus accrued interest. A change
in control, without an appropriate waiver or amendment, would also result in an
event of default or amortization event under our secured revolving credit
facility.
There are no unresolved
comments.
We have
current capacity to produce 207 million gallons of ethanol per
year. Our corporate headquarters are located in Pekin,
Illinois. Listed below are our production facilities and land
acquired for planned expansions/future developments:
Current
Production Facilities:
Location
|
Owned/
Leased
|
Property
Size (acres)
|
Capacity
(in
millions of gallons)
|
Mill
Type
|
Year Opened
|
Number
of Production Related Employees at Dec. 31, 2008
|
Description
|
Pekin,
IL
|
Owned
|
83
|
100
|
Wet
|
1981
|
204
|
Produces
fuel-grade ethanol, as well as co-products and bio-products consisting of
corn gluten feed, corn gluten meal, condensed corn distillers with
solubles (both wet and dry), corn germ, carbon dioxide and Kosher and
Chametz free brewers’ yeast.
|
Pekin,
IL
|
Owned
|
11
|
57
|
Dry
|
2007
|
17
|
Produces
fuel-grade ethanol, as well as co-products consisting of dried distillers
grains, wet distillers grains and carbon dioxide.
|
Aurora,
NE
|
Owned
|
30
|
50
|
Dry
|
1995
|
32
|
Produces
fuel-grade ethanol, as well as co-products consisting of dried distillers
grains, wet distillers grains and carbon
dioxide.
|
Facilities
Where Construction Has Begun But Is Currently Suspended:
Location
|
Owned/
Leased
|
Capacity
(in millions of gallons)
|
Mill
Type
|
Property Size (acres)
|
Description
|
Aurora,
NE
|
Owned
|
113
|
Dry
|
86
|
The
Company purchased this property for the construction of ethanol production
facilities capable of producing 226 million gallons of denatured ethanol
annually. Construction began but has been suspended on phase I
with an annual production capability of 113 million gallons of denatured
ethanol annually.
|
Mount
Vernon, IN
|
Leased
(1)
|
113
|
Dry
|
116
|
The
Company leases the land underlying this property from the State of Indiana
with the obligation of developing and operating a 226 million gallon
ethanol facility. Construction began but has been
suspended on phase I with an annual production capability of 113 million
gallons of denatured ethanol
annually.
|
Land
for Future Expansion:
Location
|
Owned/
Leased
|
Property Size (acres)
|
Description
|
Pekin,
IL
|
Owned
|
26
|
The
Company has owned this property since 2003 and may develop and operate
another 113 million gallon ethanol dry mill facility at this
location.
|
(1)
|
The
Mount Vernon lease has an initial expiration date of October 31, 2026,
with six five-year extension
options.
|
We
believe that our existing facilities are adequate for our current and reasonably
anticipated future needs, except in respect to our planned increases in
production.
Our
facilities and operations are subject to extensive environmental laws and
regulations, and we are currently involved in various proceedings relating to
environmental matters, including those described under “Item 7 — Management’s
Discussion and Analysis of Financial Condition and Results of Operations —
Environmental Matters”, which is incorporated herein by reference.
On
November 6, 2008, Aventine Renewable Energy, Inc. filed a Complaint against
JPMorgan Securities, Inc. and JPMorgan Chase Bank, N.A. in the Circuit Court for
the Tenth Judicial Circuit of Tazewell County, Illinois. We are
seeking to recover $31.6 million lost in the investment of funds in student loan
backed auction rate securities. We have alleged that JPMorgan Chase
Bank through its investment arm, JPMorgan Securities gave false assurances of
the liquidity of this type of investment. The $31.6 million figure
represents funds lost because we were forced to sell the investment at a loss
after they became illiquid; the investment monies were earmarked to fund our
expansion activities. There can be no assurance we will be successful
in recovering any amounts or the timing of such recovery pursuant to this
litigation.
No
matters were submitted to a vote of security holders during the fourth quarter
of 2008.
PART II
Market for our Common Stock and Holders
of Record
Our
Common Stock is traded on the New York Stock Exchange under the symbol
“AVR.” As of February 29, 2008, there were 42,970,988 shares of
Common Stock outstanding, held by 24 holders of record based on the records of
our transfer agent.
The
following table sets forth, for the periods indicated, the range of high and low
reported sale prices for our Common Stock on the New York Stock
Exchange.
|
2008
|
2007
|
Period
|
High
|
Low
|
High
|
Low
|
First
Quarter
|
$13.08
|
$4.71
|
$23.56
|
$14.78
|
Second
Quarter
|
$6.05
|
$3.75
|
$20.68
|
$13.97
|
Third
Quarter
|
$7.42
|
$3.10
|
$18.34
|
$10.14
|
Fourth
Quarter
|
$3.42
|
$0.34
|
$13.27
|
$7.81
|
Dividends
We did
not declare or pay cash dividends on our Common Stock during the years ended
December 31, 2008, 2007 or 2006. We do not currently plan to pay cash
dividends on our Common Stock. Any future determination to pay cash
dividends will depend on our results of operations, financial condition,
contractual restrictions and other factors deemed relevant by the Board of
Directors. In addition, the agreement governing our secured revolving
credit facility and our 10% fixed-rate unsecured notes generally restrict the
payment of cash dividends on our Common Stock.
Performance
Graph
Set forth
below is a line graph comparing the total stockholder return on our Common Stock
since our shares began trading on the NYSE on June 29, 2006, with the cumulative
total stockholder returns of both the S&P 500 index and the Custom Composite
Index made up of two other public ethanol companies.
COMPOSITE
PRICE CHART
TOTAL
CUMULATIVE RETURNS
|
2007
|
|
2008
|
|
Mar
|
Jun
|
Sept
|
Dec
|
|
Mar
|
Jun
|
Sept
|
Dec
|
Aventine
Renewable Energy Holdings, Inc
|
$47
|
$44
|
$28
|
$33
|
|
$14
|
$11
|
$8
|
$2
|
S&P
500
|
$113
|
$120
|
$123
|
$119
|
|
$107
|
$105
|
$96
|
$75
|
Peer
Group
|
$77
|
$57
|
$43
|
$52
|
|
$26
|
$14
|
$10
|
$1
|
Equity Compensation
Plan Information
The following table provides information
about our equity compensation plan as of December 31,
2008:
Plan category
|
(a)
Number
of securities to be issued upon exercise of outstanding options, warrants and rights
|
(b)
Weighted
average exercise price of outstanding options, warrants
and rights
|
(c)
Number
of securities remaining available for future issuance under equity
compensation plans (excluding securities reflected in column (a))
|
Equity
compensation plans approved by security holders (1)
|
4,017,499
|
$7.62
(2)
|
1,403,299
|
Equity
compensation plans not approved by security holders
|
-0-
|
|
-0-
|
Total
|
4,017,499
|
|
1,403,299
|
(1)
|
Aventine
Renewable Energy Holdings Inc. 2003 Stock Incentive Plan, as amended
through April 30, 2008. The amount shown in column (a) consists
of 3,893,882 stock options, 59,113 shares of unvested restricted stock and
64,504 restricted stock units.
|
(2)
|
Does
not include outstanding rights to receive common stock upon the vesting of
restricted stock units.
|
(3)
|
On
April 30, 2008, the Compensation Committee agreed to amend the Stock
Option Award Agreement for approved retirees by extending the option
exercise term for up to two years or the date of the expiration of the
options, whichever comes first, from the prior 90 day
limit.
|
The
historical consolidated financial data presented below should be read in
conjunction with the information set forth under “Item 7 — Management’s
Discussion and Analysis of Financial Condition and Results of Operations,” and
our Consolidated Financial Statements beginning on page F-1.
The
balance sheet data presented below as of December 31, 2008 and 2007 and the
statement of operations data presented below for each of the years in the
three-year period ended December 31, 2008, are derived from our audited
Consolidated Financial Statements beginning on page F-1. The other
balance sheet data and statement of operations data is derived from our
previously audited consolidated financial statements included in our prior Form
10-K filings.
Statement
of Operations Data:
|
|
Year Ended December 31,
|
|
|
|
2008
|
|
|
2007
|
|
|
2006
|
|
|
2005
|
|
|
2004
|
|
(in
thousands, except per share amounts)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net
sales
|
|
$ |
2,248,301 |
|
|
$ |
1,571,607 |
|
|
$ |
1,592,420 |
|
|
$ |
935,468 |
|
|
$ |
858,876 |
|
Cost
of goods sold
|
|
|
2,239,340 |
|
|
|
1,497,807 |
|
|
|
1,460,806 |
|
|
|
848,053 |
|
|
|
793,070 |
|
Gross
profit
|
|
|
8,961 |
|
|
|
73,800 |
|
|
|
131,614 |
|
|
|
87,415 |
|
|
|
65,806 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Selling,
general and administrative expenses
|
|
|
35,410 |
|
|
|
36,367 |
|
|
|
28,328 |
|
|
|
22,500 |
|
|
|
16,236 |
|
Demobilization
costs associated with expansion projects
|
|
|
9,874 |
|
|
|
- |
|
|
|
- |
|
|
|
- |
|
|
|
- |
|
Impairment
of plant development costs
|
|
|
1,557 |
|
|
|
- |
|
|
|
- |
|
|
|
- |
|
|
|
- |
|
Other
income
|
|
|
(2,936 |
) |
|
|
(1,113 |
) |
|
|
(3,389 |
) |
|
|
(989 |
) |
|
|
(3,196 |
) |
Operating
income (loss)
|
|
|
(34,944 |
) |
|
|
38,546 |
|
|
|
106,675 |
|
|
|
65,904 |
|
|
|
52,766 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Other
income (expense):
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Loss
on the sale of auction rate securities
|
|
|
(31,601 |
) |
|
|
- |
|
|
|
- |
|
|
|
- |
|
|
|
- |
|
Interest
expense
|
|
|
(5,077 |
) |
|
|
(16,240 |
) |
|
|
(9,348 |
) |
|
|
(16,510 |
) |
|
|
(2,035 |
) |
Interest
income
|
|
|
3,040 |
|
|
|
12,432 |
|
|
|
4,771 |
|
|
|
2,218 |
|
|
|
19 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Loss
on marketing alliance investment
|
|
|
(4,326 |
) |
|
|
- |
|
|
|
- |
|
|
|
- |
|
|
|
- |
|
Loss
on early extinguishment of debt
|
|
|
- |
|
|
|
- |
|
|
|
(14,598 |
) |
|
|
- |
|
|
|
- |
|
Gain
(loss) on derivative contracts
|
|
|
17,110 |
|
|
|
(78 |
) |
|
|
3,654 |
|
|
|
1,781 |
|
|
|
(924 |
) |
Minority
interest
|
|
|
1,230 |
|
|
|
(1,338 |
) |
|
|
(4,568 |
) |
|
|
(2,404 |
) |
|
|
(2,148 |
) |
Income
(loss) before income taxes
|
|
|
(54,568 |
) |
|
|
33,322 |
|
|
|
86,586 |
|
|
|
50,989 |
|
|
|
47,678 |
|
Income
tax expense (benefit)
|
|
|
(7,472 |
) |
|
|
(477 |
) |
|
|
31,685 |
|
|
|
18,807 |
|
|
|
18,433 |
|
Net
income (loss)
|
|
$ |
(47,096 |
) |
|
$ |
33,799 |
|
|
$ |
54,901 |
|
|
$ |
32,182 |
|
|
$ |
29,245 |
|
|
|
Year Ended December 31,
|
|
|
|
2008
|
|
|
2007
|
|
|
2006
|
|
|
2005
|
|
|
2004
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income
(loss) per common share-basic
|
|
$ |
(1.12 |
) |
|
$ |
0.81 |
|
|
$ |
1.43 |
|
|
$ |
0.93 |
|
|
$ |
0.84 |
|
Basic
weighted-average common shares
|
|
|
42,136 |
|
|
|
41,886 |
|
|
|
38,411 |
|
|
|
34,686 |
|
|
|
34,684 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income
(loss) per common share-diluted
|
|
$ |
(1.12 |
) |
|
$ |
0.80 |
|
|
$ |
1.39 |
|
|
$ |
0.89 |
|
|
$ |
0.82 |
|
Diluted
weighted-average common and common equivalent shares
|
|
|
42,136 |
|
|
|
42,351 |
|
|
|
39,639 |
|
|
|
36,052 |
|
|
|
35,768 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Other
Data (unaudited):
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(In thousands, except
per bushel and per gallon amounts)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Gallons
sold
|
|
|
935,986 |
|
|
|
690,171 |
|
|
|
695,784 |
|
|
|
529,836 |
|
|
|
505,251 |
|
Capital
expenditures
|
|
$ |
265,878 |
|
|
$ |
235,211 |
|
|
$ |
76,499 |
|
|
$ |
20,675 |
|
|
$ |
4,653 |
|
Average
price per gallon of ethanol sold
|
|
$ |
2.22 |
|
|
$ |
2.08 |
|
|
$ |
2.18 |
|
|
$ |
1.63 |
|
|
$ |
1.55 |
|
Average
price of corn per bushel
|
|
$ |
5.02 |
|
|
$ |
3.76 |
|
|
$ |
2.41 |
|
|
$ |
2.08 |
|
|
$ |
2.68 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Balance
Sheet Data:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(in thousands, at
period end)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total
assets
|
|
$ |
799,459 |
|
|
$ |
762,185 |
|
|
$ |
408,136 |
|
|
$ |
221,977 |
|
|
$ |
163,598 |
|
Total
debt (1)
|
|
$ |
352,200 |
|
|
$ |
300,000 |
|
|
|
- |
|
|
$ |
161,514 |
|
|
$ |
172,791 |
|
Stockholders’
equity (deficit)
|
|
$ |
308,796 |
|
|
$ |
343,871 |
|
|
$ |
304,163 |
|
|
$ |
(20,654 |
) |
|
$ |
(56,581 |
) |
(1)
|
Total
debt includes amounts outstanding under our revolving credit agreement, if
any, and in 2008 and 2007, our 10% fixed-rate unsecured notes; in 2005 and
2004, our previous outstanding senior, secured floating rate
notes.
|
(2)
|
EBITDA
is defined as earnings before interest expense, interest income, income
tax expense, depreciation, non-cash or non-recurring loss
items. EBITDA is not a measure of financial performance under
accounting principles generally accepted in the United States and should
not be considered an alternative to net earnings or any other measure of
performance under accounting principles generally accepted in the U.S. or
to cash flows from operating, investing or financing activities as an
indicator of cash flows or as a measure
of
|
liquidity. EBITDA
has its limitations as an analytical tool, and you should not consider it in
isolation or as a substitute for analysis of our results as reported under
generally accepted accounting principles. Some of the limitations of
EBITDA are:
• EBITDA
does not reflect our cash used for capital expenditures;
|
•
|
Although
depreciation and amortization are non-cash charges, the assets being
depreciated or amortized often will have to be replaced and EBITDA does
not reflect the cash requirements for such
replacements;
|
|
•
|
EBITDA
does not reflect changes in, or cash requirements for, our working capital
requirements;
|
|
•
|
EBITDA
does not reflect the cash necessary to make payments of interest or
principal on our indebtedness; and
|
• EBITDA
includes non recurring payments to us which are reflected in other
income.
The
following table reconciles our EBITDA to net income for each period
presented:
|
|
(Unaudited)
For
the Years Ended December 31,
|
|
(In
thousands)
|
|
2008
|
|
|
2007
|
|
|
2006
|
|
|
2005
|
|
|
2004
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net
income (loss)
|
|
$ |
(47,096 |
) |
|
$ |
33,799 |
|
|
$ |
54,901 |
|
|
$ |
32,182 |
|
|
$ |
29,245 |
|
Depreciation
|
|
|
14,522 |
|
|
|
12,578 |
|
|
|
3,714 |
|
|
|
2,274 |
|
|
|
1,587 |
|
Interest
expense
|
|
|
5,077 |
|
|
|
16,240 |
|
|
|
9,348 |
|
|
|
16,510 |
|
|
|
2,035 |
|
Loss
on early extinguishment of debt
|
|
|
- |
|
|
|
- |
|
|
|
14,598 |
|
|
|
- |
|
|
|
- |
|
Loss
related to auction rate securities
|
|
|
31,601 |
|
|
|
- |
|
|
|
- |
|
|
|
- |
|
|
|
- |
|
Impairment
of plant development costs
|
|
|
1,557 |
|
|
|
- |
|
|
|
- |
|
|
|
- |
|
|
|
- |
|
Interest
income
|
|
|
(3,040 |
) |
|
|
(12,432 |
) |
|
|
(4,771 |
) |
|
|
(2,218 |
) |
|
|
(19 |
) |
Income
tax expense/(benefit)
|
|
|
(7,472 |
) |
|
|
(477 |
) |
|
|
31,685 |
|
|
|
18,807 |
|
|
|
18,433 |
|
Earnings
before interest, taxes, depreciation and amortization
|
|
$ |
(4,851 |
) |
|
$ |
49,708 |
|
|
$ |
109,475 |
|
|
$ |
67,555 |
|
|
$ |
51,281 |
|
We have
included EBITDA primarily as a performance measure because management uses it as
a key measure of our performance and ability to generate cash necessary to meet
our future requirements for debt service, capital expenditures, working capital
and taxes.
The
following discussion of our consolidated operating results and financial
condition for the three years ended December 31, 2008 should be read in
conjunction with the Consolidated Financial Statements, and related notes
beginning on page F-1.
Overview
Our
financial statements have been prepared on the going concern basis, which
contemplates the realization of assets and the satisfaction of liabilities in
the normal course of business. As a result of ethanol industry
conditions that have negatively affected our business, we do not currently have
sufficient liquidity to meet our anticipated working capital, debt service and
other liquidity needs. In particular, we do not expect to have
adequate liquidity to satisfy the $15 million interest payment due on April 1,
2009 on our outstanding senior unsecured 10% fixed-rate notes or the $24.4
million due to our EPC contractor, Kiewit Energy Company (“Kiewit”). In
addition, we are currently in default under our outstanding 10% fixed-rate notes
which permits the holders thereof to accelerate the $300 million principal
amount thereof upon 60 days notice. The default under our 10% fixed rate notes
constitutes an event of default under our secured revolving credit facility,
which has been waived by lenders under our secured revolving credit facility
until April 15, 2009. As a result, our 2008 financial statements include an
explanatory paragraph by our independent registered public accounting firm
describing the substantial doubt as to our ability to continue as a going
concern.
On March
10, 2009, we amended our secured revolving credit facility. See
“Item 7 — Management’s Discussion and Analysis of Financial
Condition and Results of Operations — Secured Revolving Credit
Facility’’ for a more detailed description of our
amended secured revolving credit facility.
As of
March 12, 2009, $22.2 million in letters of credit and $16.5 million in
revolving loans were outstanding under the amended secured revolving credit
facility. After giving effect to the recent amendment to our secured
revolving credit facility, we had $0.7 million of cash and $6.6
million of additional borrowing availability thereunder as of such
date. All of our cash receipts are automatically applied to
reduce amounts outstanding under our amended secured revolving credit facility
and to cash collateralize our letters of credit. As we continue to
reduce the number of gallons of ethanol we sell and hold in inventory, working
capital available to support borrowings under our secured revolving credit
facility will reduce proportionately.
The
amendment to our secured revolving credit facility requires us to successfully
complete an exchange offer of our outstanding senior unsecured 10% fixed-rate
notes for a like principal amount of a new series of “pay-in-kind” notes. We
expect the “pay in kind” notes to (i) require no cash interest prior to April 1,
2010, (ii) require an increase in the interest rate to 12% per annum and (iii)
grant a second lien on substantially all of our assets which must be
contractually subordinated to the obligations under our secured revolving credit
facility. In addition, to encourage holders of our senior unsecured
10% fixed-rate notes to participate in the exchange offer, we expect to need to
offer the holders of our senior unsecured 10% fixed-rate notes 8.4 million
shares of our common stock (representing approximately 19.9% of our currently
outstanding shares of common stock). There can be no assurances,
however, that the required percentage or any holders of the senior unsecured 10%
fixed-rate notes will agree to an exchange on these terms or at
all. Failure to have the holders of 80% of the existing senior
unsecured 10% fixed-rate notes commit to participate in the exchange by March
31, 2009 or the failure to consummate the exchange for 90% of the existing
senior unsecured 10% fixed-rate notes by April 15, 2009 would be an event of
default under our secured revolving credit facility.
Even if
we are successful with the senior unsecured 10% fixed-rate note exchange offer,
we do not expect to have sufficient liquidity to meet anticipated working
capital, debt service and other liquidity needs during the current year unless
we experience a significant improvement in ethanol margins or obtain other
sources
of liquidity. Based on the current spread between corn and ethanol
prices, the industry is operating at or near breakeven cash
margins. We experienced negative gross margins during the second half
of 2008 and expect negative gross margins to continue through the first quarter
of 2009 due in part to our fixed price obligations to purchase corn and natural
gas at above current market prices. The current spread between
ethanol and corn prices cannot support the long-term viability of the U.S.
ethanol industry in general or us in particular.
In
addition, although we suspended construction at both Aurora West and Mt. Vernon
during the fourth quarter, we continue to have construction payment obligations
to Kiewit. On March 9, 2009, the Company received a notice from
Kiewit cancelling the engineering, construction and procurement contracts for
Aurora West and Mt. Vernon, referencing our failure to make a recent payment
under the change order agreements dated December 31, 2008. As a
result, all remaining payments due to it and its sub-contractors totaling $24.4
million at February 28, 2009 are due and payable. We are currently
engaged in discussions with Kiewit to negotiate a payment schedule that falls
within the economic constraints with which we are currently
operating. We cannot give you any assurance that we will reach an
agreement with Kiewit that works within our existing liquidity
constraints.
Because
our obligations to Kiewit are past due, the liens securing these obligations
violate the terms of our 10% fixed rate notes and constitute a default
thereunder. Unless such default is cured through payment, the release of the
liens, a negotiated resolution or otherwise, the holders of our 10% fixed rate
notes may accelerate the $300 million principal amount thereof upon 60 days
notice. In addition, the default under our 10% fixed rate notes constitutes an
event of default under our secured revolving credit facility, which is our only
current source of liquidity. We have obtained a waiver from the lenders under
our secured revolving credit facility until April 15, 2009. Any
foreclosure on such liens by Kiewit would constitute an event of default under
our amended secured revolving credit facility that is not covered by the
waiver.
We remain
contractually obligated to complete the suspended plants at Aurora and Mt.
Vernon as well as an additional plant at Mt. Vernon capable of producing 110
million gallons of ethanol annually and may incur significant penalties because
of our failure to complete these facilities as previously
scheduled.
Although
we are actively pursuing a number of liquidity alternatives, including seeking
additional debt and equity financing and a potential sale of all or part of the
company, there can be no assurance we will be successful. If we
cannot obtain sufficient liquidity in the very near-term, we may need to seek to
restructure under Chapter 11 of the U.S. Bankruptcy Code.
We are a
producer and marketer of fuel-grade ethanol in the U.S. Our own
production facilities produced 188.8 million gallons of ethanol in 2008 and
192.0 million gallons of ethanol in 2007. We have also been a large
marketer of ethanol, distributing ethanol purchased from other third-party
producers in addition to our own ethanol production. In 2008 and
2007, we distributed 754.3 million gallons and 506.5 million gallons,
respectively, of ethanol produced by others. Taken together, we
marketed and distributed 936.0 million gallons of ethanol in 2008 and 690.2
million gallons of ethanol in 2007. For the years ended December 31,
2008 and 2007, this represents approximately 11% and 10%, respectively, of the
total volume of ethanol sold in the U.S. Because of the challenges
facing the ethanol industry in general and us in particular, we expect to
sharply decrease the number of gallons of ethanol we sell that are produced by
others in 2009. We market and distribute ethanol to many
of the leading energy companies in the U.S., including Royal Dutch Shell and its
affiliates, Marathon Petroleum, BP, ConocoPhillips, Valero Marketing and Supply
Company, Exxon/Mobil and Chevron. In addition to producing ethanol,
our facilities also produce several co-products, such as distillers grain, corn
gluten feed and meal, corn germ and brewers’ yeast, which generate incremental
revenue and allow us to help offset a significant portion of our corn
costs.
Because
we market and sell ethanol without regard to the source, our general ledger
system does not track or report ethanol revenue by source or the gallons of
ethanol we sell by source. Our general ledger does track the number
of gallons produced, the number of gallons purchased and the total number of
gallons
sold. We
arrive at the change in inventory by subtracting the gallons produced and the
gallons purchased from the total gallons sold. The difference is the
amount of gallons taken from or put into inventory. We reconcile our
calculated ethanol gallons in inventory to records kept by independent terminal
operators on a monthly basis.
Our
plants may operate at a capacity which is less than our stated capacity
primarily because of scheduled and unscheduled outages and the amount of
denaturant we blend into ethanol. For example, our plants ran at 94%
of capacity for both 2008 and 2007 after adjusting for differences in denaturant
blending levels.
Besides
our own equity ethanol production, we also generate revenue by selling ethanol
that we purchase from our marketing alliance partners. We expect
ethanol sourced from marketing alliance partners to decline sharply going
forward. See “Item 1 — Business — Marketing
Alliances.”
We
also resell ethanol that we purchase from unrelated producers and marketers
which we also expect to decline sharply in 2009.
We
generate additional revenue through the sale of by-products (both bio-products
and co-products) that result from our ethanol production
process. These by-products include brewers' yeast, corn gluten feed
and meal, corn germ, condensed corn distillers solubles, carbon dioxide, DDGS
and WDGS. The volume of by-products we produce varies with the level
of our equity production. Scheduled maintenance, along with other
non-scheduled operational issues, may affect the volume of by-products
produced. We may also shift the mix of these by-products, to optimize
our revenue, by altering the production process. By-product revenue
is driven by both the quantity of by-products produced and from the market price
received for our by-products which have historically tracked the price of
corn.
We
increased our equity production capacity in early 2007 through the development
of a 57 million gallon dry mill expansion of our Pekin, Illinois
facility. We have also nearly completed construction of 113 million
gallon annualized capacity ethanol production facilities at both Mt. Vernon,
Indiana and Aurora, Nebraska. The construction of these facilities
was suspended in the fourth quarter of 2008 due to our liquidity constraints and
the economic issues facing the ethanol industry generally.
We
continue to be obligated to build the plants at Aurora and Mt. Vernon where we
have suspended construction as well as a second 110 million gallons of capacity
at Mt. Vernon, Indiana through a phase II expansion and may incur significant
penalties because of our failure to complete these facilities as previously
scheduled. In addition, our long-term strategic plan originally
envisioned us adding an additional 113 million gallons of capacity through a
phase II expansion at Aurora, Nebraska, along with potentially expanding our
existing Pekin, Illinois campus. In light of current market
conditions and our liquidity position, we do not intend to pursue any of these
expansions in the near term. Any future decisions regarding
expansions will be based upon, among other factors, market conditions and the
availability of financing on attractive terms.
Executive
Summary
We
generated net loss of $47.1 million, or
$1.12 per diluted share in 2008, as compared to net income of $33.8 million, or
$0.80 per diluted share, in 2007. Net income decreased primarily as a
result of significantly higher corn costs, higher conversion costs, losses
incurred on the sale of auction rate securities, valuation allowances
established or increased for deferred tax assets, charges incurred from
suspending construction at our expansion sites, the impairment of plant development
costs and a loss recognized on one of our marketing alliance
investments. Revenue in 2008 increased to $2.2 billion as compared to
$1.6 billion in 2007.
Gallons
of ethanol sold in 2008 increased to 936.0 million from 690.2 million in
2007. Ethanol production for 2008 totaled 188.8 million gallons, a
slight decrease from 192.0 million gallons in 2007. The decrease in
production gallons was primarily due to blending at 1.96% denaturant for the
entire year as opposed to 2007 where we blended at the higher rate for the first
seven months. In 2008, the volume of ethanol purchased from marketing
alliance partners increased due to marketing alliance partners coming on-line
with new or expanded production facilities. Ethanol purchased from
other producers and marketers was higher in 2008 versus 2007. We
expect ethanol shipments in 2009 to decline sharply as we rationalize our supply
sourcing in light of the current ethanol economic environment and as a result of
our liquidity constraints.
Gross
profit for 2008 fell to $9.0 million, a decrease of $64.8 million from
2007. The decline in gross profit was principally the result of
higher corn prices, higher conversion costs and higher freight
costs. This decline was partially offset by increased ethanol
pricing, increased volumes of ethanol sold and increased co-product
revenue. The average sales price per gallon of ethanol in 2008 was
$2.22 per gallon, up from $2.08 per gallon in 2007. Positive gross
margins in the first half of 2008 were partially offset by negative gross
margins in the second half of 2008. We experienced negative gross
margin of $41.5 million in the fourth quarter of 2008.
In
2008, the Company incurred losses totaling $31.6 million related to the sale of
its portfolio of auction rate securities. The Company holds no
auction rate securities as of December 31, 2008. As a result of the Company’s decision to suspend construction at
Aurora, Nebraska and Mount Vernon, Indiana, we incurred demobilization
charges totaling $9.9
million.
Income in 2008 also benefited significantly from
$17.1 million in gains from
derivative transactions.
General
The
following general factors should be considered in analyzing our results of
operations:
Variability
of Gross Profit
Our gross
profit has fluctuated and may continue to fluctuate substantially from period to
period. Gross profit from ethanol sales is mainly affected by changes
in selling prices for ethanol, the cost to us of purchasing ethanol from
marketing alliance partners and unaffiliated producers, along with the cost of
corn, freight and the cost to convert corn to ethanol. The rise and
fall of ethanol and corn prices affects the levels of our costs of goods, gross
profit and inventory values, even in the absence of any increases or decreases
in business activity. Selling prices for ethanol are affected
principally by industry oversupply concerns, the price and availability of
competing and complimentary fuels and the price of corn. All of these
factors are beyond our control.
Our most
volatile manufacturing costs are natural gas and corn. See "Item 1A —
Risk Factors — Our business is dependent upon the availability and price of
corn. Significant disruptions in the supply of corn will materially
affect our operating results. In addition, since we generally cannot
pass on increases in corn prices to our customers, continued periods of
historically high corn prices will also materially adversely affect our
operating results," and "Item 1A — Risk Factors — The market for natural gas is
subject to market conditions that create uncertainty in the price and
availability of the natural gas that we utilize in our manufacturing
process." Since both natural gas and ethanol are energy-related
products, there has been significant, although not perfect, correlation between
their market prices. As a result, at times when natural gas prices
had increased, thereby increasing our costs, ethanol prices have typically
increased, thereby increasing our revenues and offsetting some of the impact on
our results of operations.
Conversion
costs per gallon are an important metric in determining our
profitability. Conversion costs represent the cost of converting the
corn into ethanol, and include production salaries, wages and stock compensation
costs, fringe benefits, utilities (including coal and natural gas), maintenance,
denaturant, insurance, materials and supplies and other miscellaneous production
costs. It does not include depreciation and amortization
expense.
Summary
of Critical Accounting Policies
We base
this discussion and analysis of results of operations, cash flow and financial
condition on our consolidated financial statements, which have been prepared in
accordance with generally accepted accounting principles in the
U.S.
Share-based
Compensation Expense
Effective
January 1, 2006, we adopted, on a modified prospective transition method,
Statement of Financial Accounting Standards No. 123(R), Share-Based Payment (“SFAS
123(R)”), which requires measurement and recognition of compensation expense for
all share-based payment awards made to employees and directors, including stock
options, based on fair values. Share-based compensation expense
recognized is based on the value of the portion of share-based payment awards
that is ultimately expected to vest. Share-based compensation expense
recognized in our Consolidated Statements of Operations for the years ended
December 31, 2008, 2007 and 2006 include compensation expense for unvested
share-based payment awards granted prior to December 31, 2005, based on the
grant date fair value estimated in accordance with the minimum value method as
outlined in Statement of Financial Accounting Standards No. 123, Accounting for Stock-Based
Compensation (“SFAS 123”), and compensation expense for the share-based
payment awards granted subsequent to December 31, 2005 based on the grant date
fair value estimated in accordance with the provisions of SFAS
123(R). In conjunction with the adoption of SFAS 123(R), we elected
to attribute the value of share-based compensation to expense over the periods
of requisite service using the straight–line method.
Upon
adoption of SFAS 123(R), we elected to value our share-based payment awards
granted beginning in fiscal year 2006 using a form of the Black-Scholes
option-pricing model (the “Option-Pricing Model”), which was previously used to
calculate stock-based compensation expense using the minimum value method as
outlined in SFAS 123. The determination of fair value of share-based
payment awards on the date of grant using the Option Pricing Model is affected
by our stock price as well as the input of other subjective assumptions, of
which the most significant are expected stock price volatility, the expected
pre-vesting forfeiture rate and the expected option term (the amount of time
from the grant date until the options are exercised or
expire). Expected volatility is normally calculated based upon actual
historical stock price movements over the expected option term. Since
we have no considerable history of stock price volatility as a public company at
the time of the grants, we calculated volatility by considering, among other
things, the expected volatilities of public companies engaged in similar
industries. Pre-vesting forfeitures prior to 2008 were estimated
using a 3% forfeiture rate. During 2008, we adjusted the forfeiture
rate to 6.4% to reflect our experience with actual forfeitures. The
expected option term is calculated using the “simplified” method permitted by
SAB 107. Our options have characteristics significantly different
from those of traded options, and changes in the assumptions can materially
affect the fair value estimates.
Inventory
Inventories
are stated at the lower of cost or market. Cost is determined using a
weighted-average first-in-first-out (“FIFO”) method for gallons produced at our
plants, gallons purchased from our marketing alliance partners and other gallons
purchased for resale. In assessing the ultimate realization of
inventories, we perform a periodic analysis of market price and compare that to
our weighted-average FIFO cost to ensure that our inventories are properly
stated at the lower of cost or market.
Derivatives
and Hedging Activities
Our
operations and cash flows are subject to fluctuations due to changes in
commodity prices. We use derivative financial instruments from
time-to-time to manage commodity prices. Derivatives used are
primarily commodity futures contracts, swaps and option contracts.
We apply
the provisions of Statement of Financial Accounting Standards No. 133, Accounting for Derivative
Instruments and Hedging Activities, as amended by Statement of Financial
Accounting Standards No. 138, Accounting for Certain Derivative
Instruments and Certain Hedging Activities, and by Statement of Financial
Accounting Standards No. 149, Amendment of Statement 133 on
Derivative Instruments and Hedging Activities (hereinafter collectively
referred to as “SFAS 133”), for our derivatives. These derivative
contracts are not designated as hedges and, therefore, except for contracts that
meet the normal purchase or normal sale exception, are marked to market each
period, with corresponding gains and losses recorded in other non-operating
income (loss). The fair value of these derivative contracts are
recognized in other current assets or other current liabilities in the
Consolidated Balance Sheets, net of any cash received from the relevant
brokers.
SFAS 133
requires a company to evaluate contracts to determine whether the contracts are
derivatives. Certain contracts that meet the literal definition of a
derivative under SFAS 133 may be exempted from the accounting and reporting
requirements of SFAS 133 as normal purchases or normal sales. Normal
purchases and normal sales are contracts that provide for the purchase or sale
of something other than a financial instrument or derivative instrument that
will be delivered in quantities expected to be used or sold over a reasonable
period in the normal course of business. The Company elects to
designate its forward purchases of corn and forward sales of ethanol as normal
purchases and sales under SFAS 133. Accordingly,
these contracts are not recorded in our financial results until performance
under them occurs.
Income
Taxes
Under
Statement of Financial Accounting Standards No. 109 (“SFAS 109”), Accounting for Income Taxes,
deferred tax liabilities and assets are recorded for the expected future tax
consequences of events that have been recognized in our financial statements or
tax returns. Property, plant and equipment, stock-based compensation
expense and investments in marketing alliance partners are the primary sources
of these temporary differences. Deferred income taxes also includes
net operating loss and capital loss carryforwards. The Company
establishes valuation allowances to reduce deferred tax assets to amounts it
believes are realizable and contingency reserves for implemented tax planning
strategies. These valuation allowances and contingency reserves are
adjusted based upon changing facts and circumstances.
Pension
and Postretirement Benefit Costs
Net
pension and postretirement costs were $0.3 million for the year ended December
31, 2008 and $0.5 million for the years ended December 31, 2007 and
2006. Total estimated pension and postretirement expense in 2009 is
expected to be similar to previous years. These expenses are
primarily included in cost of goods sold, and in selling, general and
administrative expenses. We made contributions to our defined benefit
pension plan in 2008, 2007 and 2006 of $0.9 million, $0.5 million, and $2.0 million,
respectively. In 2009, we expect to make contributions totaling $1.0
million to our defined benefit plan.
Our
pension and postretirement benefit costs are developed from actuarial
valuations. Inherent in
these valuations are key assumptions including discount rates and expected
long-term rates of return on plan assets. Material changes in our
pension and postretirement benefit costs may occur in the future due to changes
in these assumptions, changes in the number of plan participants, changes in the
level of benefits provided, changes to the level of contributions to these plans
and other factors.
We
determine our actuarial assumptions for our pension and post retirement plans,
after consultation with our actuaries, on December 31 of each year to calculate
liability information as of that date and pension and postretirement expense for
the following year. The discount rate assumption is determined based
on a spot yield curve that includes bonds that are rated Corporate AA or higher
with maturities that match expected benefit payments under the
plan.
The
expected long-term rate of return on plan assets reflects projected returns for
the investment mix that have been determined to meet the plan’s investment
objectives. The expected long-term rate of return on plan assets is
selected by taking into account the expected weighted averages of the
investments of the assets, the fact that the plan assets are actively managed to
mitigate downside risks, the historical performance of the market in general and
the historical performance of the retirement plan assets over the past ten
years.
Revenue
Recognition
Revenue
is generally recognized when title to products is transferred to an unaffiliated
customer as long as the sales price is fixed or determinable and collectibility
is reasonably assured. For the majority of sales, this generally
occurs after the product has been offloaded at the customers’
site. For others, the transfer of title occurs at the shipment
origination point. The majority of sales are invoiced at the final
per unit price which may be a previously contracted fixed price or a market
price at the time of shipment. Other sales are invoiced and the
initial receipts are collected based upon a provisional price, and such sales
are adjusted to a final price based upon a monthly-average spot market
price. Sales are made under normal terms and usually do not require
collateral.
The
Company also markets ethanol for other third-party
producers. Revenues from such non-Company produced gallons are
generally recorded on a gross basis in the accompanying statements of
operations, as the Company takes title to the product, assumes all risks
associated with the purchase and sale of such gallons and is considered the
primary obligor on the sale. Transactions entered into with the same
counterparty which have been negotiated in contemplation of one another are
recorded on a net basis.
The
majority of sales are based upon a delivered price, which includes a cost for
freight. In such cases, the sales price, including the cost of
delivery plus any respective motor fuel excise taxes, is invoiced and included
in revenue. If title transfers at the shipment origination point, the
customer generally is responsible for freight costs, and the company does not
recognize such freight costs in its financial statements.
Recent
Accounting Pronouncements
In June
2008, the FASB issued FASB Staff Position (FSP) EITF Issue No. 03-6-1 (“FSP EITF
03-6-1”), Determining Whether
Instruments Granted in Share-Based Payment Transactions Are Participating
Securities. FSP EITF 03-6-1 requires unvested share-based
payment awards that contain rights to receive non-forfeitable dividends or
dividend equivalents to be included in the two-class method of computing
earnings per share as described in SFAS No. 128, Earnings per
Share. This FSP was effective for financial statements issued
for fiscal years beginning after December 15, 2008, and interim periods within
those years. Accordingly, we will adopt FSP EITF 03-6-1 in fiscal
year 2009. We are currently evaluating the impact of FSP EITF 03-6-1
on the consolidated financial statements.
In March
2008, the FASB issued Statement of Financial Accounting Standards No. 161 (“SFAS
161”), Disclosures about
Derivative Instruments and Hedging Activities – An Amendment of FASB Statement
No. 133. SFAS 161 requires entities to provide greater
transparency in derivative disclosures by requiring qualitative disclosure about
objectives and strategies for using derivatives and quantitative disclosures
about fair value amounts of and gains and losses on derivative instruments. SFAS
161 is effective for financial statements issued for fiscal years and interim
periods beginning after November 15,
2008. Accordingly, the Company
adopted SFAS 161 as of January 1, 2009, noting it will have no material
impact on the
Company’s financial statements.
Results
of Operations
Year
Ended December 31, 2008, Compared with Year Ended December 31, 2007
Total
gallons sold in 2008 were 936.0 million gallons, versus 690.2 million gallons
sold in 2007, an increase of 245.8 million gallons. Ethanol gallons
sourced were as follows:
|
|
For the Year Ended December
31,
|
|
|
|
|
|
|
(In
thousands, except for percentages)
|
|
2008
|
|
|
2007
|
|
|
Increase/
(Decrease)
|
|
|
% Increase/
(Decrease)
|
Equity
production
|
|
|
188,764 |
|
|
|
191,999 |
|
|
|
(3,235 |
) |
|
|
(1.7)% |
Marketing
alliance purchases
|
|
|
505,254 |
|
|
|
395,001 |
|
|
|
110,253 |
|
|
|
27.9% |
Purchase/resale
|
|
|
249,028 |
|
|
|
111,451 |
|
|
|
137,577 |
|
|
|
123.4% |
Decrease
(increase) in inventory
|
|
|
(7,060 |
) |
|
|
(8,280 |
) |
|
|
1,220 |
|
|
N.M.*
|
Total
|
|
|
935,986 |
|
|
|
690,171 |
|
|
|
245,815 |
|
|
|
35.6% |
* Not
meaningful
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net sales
for 2008 were significantly higher as compared to 2007, at $2.2 billion for 2008
versus $1.6 billion in 2007. Overall, an increase in gallons sold and
a higher average sales price of ethanol was complemented by higher co-product
revenue. Gallons sold in 2008 increased reflecting a higher number of
gallons marketed on behalf of marketing alliance partners and a higher number of
gallons purchased from other producers, offset somewhat by lower equity
production. In 2008, the volume of ethanol purchased from marketing
alliance partners increased due to the addition of new or expanded alliance
facilities, primarily in the second half of the year. We expect our net sales generated by the
sale of ethanol produced by others to decline sharply in 2009 as we rationalize our supply
sourcing in light of the
current ethanol economic environment and our liquidity
constraints. The average gross selling price of ethanol in
2008 increased to $2.22 per gallon, from the $2.08 received in
2007.
Co-product
revenue for 2008 totaled $128.5 million, an increase of $29.2 million or 29.4%,
from the 2007 total of $99.3 million. Co-product revenue increased
during 2008 versus 2007 principally from an increase in co-product pricing due
to record high corn prices. In 2008 and 2007, we sold 1.1 million
tons of co-products. Co-product revenues, as a percentage of corn
costs, were 35.9% during 2008, versus 36.7% in 2007. Co-product
returns, as a percentage of corn costs, decreased in 2008 compared to 2007 as
the co-product prices failed to keep pace with the increase in corn prices in
2008.
Cost of
goods sold for 2008 was $2.2 billion, a significant increase over the $1.5
billion in 2007. Cost of goods sold consists of the cost to produce
ethanol at our own facilities, the cost of purchasing ethanol from our marketing
alliance partners, the cost of purchasing ethanol and bio-diesel from other
producers and marketers, freight and logistics costs and the cost of motor fuel
taxes which have been billed to customers. We expect the absolute
dollar amount of cost of goods sold to decline sharply in 2009 as we terminate
our marketing alliances.
Purchased
ethanol in 2008 totaled $1.5 billion, versus approximately $972.5 million in
2007. The increase in purchased ethanol results from an increase in
the number of gallons of ethanol purchased from marketing alliance partners as
well as an increase in purchase/resale gallons purchased, along with an increase
in the cost per gallon of ethanol purchased. In 2008, we purchased
754.3 million gallons of ethanol at an average cost of $2.04 per gallon as
compared to 506.5 million gallons of ethanol at an average cost of $1.92 in
2007. We expect the absolute dollar amount of purchased ethanol to
decline sharply in 2009 as we reduce our purchases of ethanol.
Production
costs include corn costs, conversion costs (defined as the cost of converting
the corn into ethanol, and includes production salaries, wages and stock
compensation costs, fringe benefits, utilities (including coal and natural gas),
maintenance, denaturant, insurance, materials and supplies and other
miscellaneous production costs) and depreciation. Corn costs in 2008
totaled $358.4 million or $5.02 per bushel, versus $270.4 million, or $3.76 per
bushel in 2007. The increase in corn costs is due to record high corn
prices in 2008.
Conversion
costs for 2008 increased to $131.8 million from $117.0 million for
2007. The total dollars spent on conversion costs increased year over
year principally as a result of the record prices for commodities including oil
and related products. Conversion cost per gallon increased year over
year to $0.70 per gallon in 2008 versus $0.61 per gallon in 2007. Our
plants ran at 94% of capacity for both 2008 and 2007 after adjusting for
differences in denaturant blending levels.
Depreciation
for 2008 totaled $14.5 million, versus $12.6 million in 2007. Motor
fuel taxes were $17.6 million in 2008 versus $13.9 million in
2007. The cost of motor fuel taxes are recovered through billings to
customers.
Freight/logistics
costs in 2008 increased to $175.3 million, or approximately $0.19 per gallon,
from $120.2 million, or $0.17 per gallon in 2007. Freight/logistics
cost per gallon is calculated by taking total freight/logistics costs incurred
and dividing by the total ethanol gallons sold. Total
freight/logistics costs also include costs to ship co-products. The
increase in freight/logistics cost is principally the result of record high oil
prices and the related surcharges, and from general freight increases associated
with moving product along longer supply lines to emerging new markets in the
Southeast.
The
average cost of inventory was $1.54 at the end of 2008 as compared to $1.80 at
the end of the 2007 reflecting the decline in the average ethanol prices in 2008
using our weighted average FIFO approach to valuing inventory. The
economic impact of selling gallons that were previously held in inventory at the
end of 2007 during 2008 was a decrease in gross margin of approximately $9.5
million.
SG&A
expenses were relatively flat at $35.4 million in 2008, as compared to $36.4
million in 2007.
Financial
results for 2008 were also impacted by pre-tax charges of $31.6 million on the
loss on the sale of auction rate securities, $9.9 million for demobilization
expenses related to the suspension of our expansion projects, $4.3 million for a
loss on an investment in another ethanol producer, $1.6 million related to the
impairment of plant development costs for our Pekin III expansion and the
establishment of tax related valuation allowances totaling $16.1
million.
Interest
income in 2008 was $3.0 million, versus $12.4 million in 2007. The
decrease in interest income is principally due to a reduction in available funds
to invest.
Interest
expense in 2008 was $5.1 million, as compared to $16.2 million in
2007. Interest expense in 2008 reflects interest incurred on our $300
million aggregate principal amount of senior unsecured 10% fixed-rate notes, net
of capitalized interest and on borrowing on our secured credit
facility. In 2007, our senior unsecured 10% fixed-rate notes were
only outstanding from March to December 2007.
The
minority interest for 2008 was a $1.2 million credit to income compared to $1.3
million charge to income for 2007. This increase reflects the reduced
operating performance of our Nebraska subsidiary caused primarily by the year
over year significant increase in corn. Due to our purchase in
October 2008 of the remaining 21.58% we did not already own, we began
recognizing 100% of the operating results of Nebraska Energy, LLC in our
consolidated financial statements.
Other
non-operating income for 2008 includes $17.1 million net realized and unrealized
gains on derivative contracts. This includes the effect of marking to
market these contracts at December 31, 2008.
Net gains
on corn derivatives totaling $18.4 million were offset by net losses on short
gasoline forward contracts totaling $1.3 million. For 2007, we
recognized $0.1 million of net realized and unrealized loss on derivative
contracts. Net gains on corn derivatives totaling $8.6 million were
offset by net losses on short gasoline forward contracts totaling $8.7
million.
The
Company’s annual tax benefit rate for 2008 was 13.7% of pre-tax
loss. The income tax benefit recorded in 2008 is net of a valuation
allowance of $16.1 million. The valuation allowance recognized on our
gross deferred tax assets reduced our deferred tax asset to the amount we
believe is more likely than not to be realized. The valuation
allowance includes $12.3 million of reserve against the income tax benefit
related to the losses incurred on auction rate securities as we do not expect to
have sufficient capital gains to offset the $31.6 million capital
loss.
Year
Ended December 31, 2007, Compared with Year Ended December 31, 2006
Total
gallons shipped in 2007 were 690.2 million gallons, versus 695.8 million gallons
shipped in 2006, a decrease of 5.6 million gallons or 0.8%. The
increase/(decrease) in gallons by source was as follows:
|
|
For the Year Ended December
31,
|
|
|
|
|
|
|
(In
thousands, except for percentages)
|
|
2007
|
|
|
2006
|
|
|
Increase/
(Decrease)
|
|
|
% Increase/
(Decrease)
|
Equity
production
|
|
|
191,999 |
|
|
|
132,957 |
|
|
|
59,042 |
|
|
|
44.4% |
Marketing
alliance purchases
|
|
|
395,001 |
|
|
|
492,973 |
|
|
|
(97,972 |
) |
|
|
(19.9)% |
Purchase/resale
|
|
|
111,451 |
|
|
|
68,234 |
|
|
|
43,217 |
|
|
|
63.3% |
Decrease
(increase) in inventory
|
|
|
(8,280 |
) |
|
|
1,620 |
|
|
|
(9,900 |
) |
|
N.M.*
|
Total
|
|
|
690,171 |
|
|
|
695,784 |
|
|
|
(5,613 |
) |
|
|
(0.8)% |
*
N.M. – not meaningful
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net sales
for 2007 were relatively flat as compared to 2006, at $1.6 billion for 2007 and
2006. Overall, a decrease in gallons sold and a decline in the
average sales price of ethanol was offset by higher co-product revenue and the
addition of revenue from the marketing of bio-diesel. Gallons sold in
2007 decreased reflecting a lower number of gallons marketed on behalf of
marketing alliance partners, offset somewhat by higher equity production from
our new Pekin dry mill and a higher number of gallons purchased from other
producers. In 2007, the volume of ethanol purchased from marketing
alliance partners decreased due to the loss at the end of the first quarter of a
major alliance partner. This was offset somewhat by additions to our
marketing alliance throughout the year. By year end 2007, we had
essentially replaced all of the gallons caused by the loss of the alliance
partner in the first quarter of 2007. The average gross selling price
of ethanol in 2007 decreased to $2.08 per gallon, from the $2.18 received in
2006.
Co-product
revenue for 2007 totaled $99.3 million, an increase of $44.6 million or 81.5%,
from the 2006 total of $54.7 million. Co-product revenue increased
during 2007 versus 2006 principally from an increase in co-product tonnage sold
as a result of the DDGS produced from the new dry mill, along with higher
average selling prices. In 2007, we sold 1.1 million tons, versus 0.9
million tons in 2006. Co-product revenues, as a percentage of corn
costs, were 36.7% during 2007, versus 44.7% in 2006. Co-product
returns, as a percentage of corn costs, decreased in 2007 as compared to 2006 as
the result of increases in the price of corn outpacing the increase in
co-product pricing, and from the mix of co-products produced. Due to
the addition of the new dry mill in Pekin, the increase in lower value DDGS
production reduced the percentage of the lower value DDGS to the overall mix of
available co-products.
Cost of
goods sold for 2007 versus 2006 was also relatively flat at $1.5
billion. Cost of goods sold consists of the cost to produce ethanol
at our own facilities, the cost of purchasing ethanol from our marketing
alliance partners, the cost of purchasing ethanol and bio-diesel from other
producers and marketers, freight and logistics costs and the cost of motor fuel
taxes which have been billed to customers.
Purchased
ethanol in 2007 totaled $972.5 million, versus approximately $1.1 billion in
2006. The decrease in purchased ethanol resulted from a decrease in
the number of gallons of ethanol purchased from marketing alliance partners,
along with a decrease in the cost per gallon of ethanol purchased. In
2007, we purchased 506.5 million gallons of ethanol at an average cost of $1.92
per gallon as compared to 561.2 million gallons of ethanol at an average cost of
$2.06 in 2006. In 2007, the volume of ethanol purchased from
marketing alliance partners decreased due to the loss at the end of the first
quarter of a major alliance partner. This was offset somewhat by
additions to our marketing alliance throughout the year. By year end
2007, we had essentially replaced all of the gallons caused by the loss of the
alliance partner in the first quarter of 2007. Net declines in
marketing alliance volume were partially offset by increased purchases from
third party producers.
Production
costs included corn costs, conversion costs (defined as the cost of converting
the corn into ethanol, and included production salaries, wages and stock
compensation costs, fringe benefits, utilities (including coal and natural gas),
maintenance, denaturant, insurance, materials and supplies and other
miscellaneous production costs) and depreciation. Corn costs in 2007
totaled $270.4 million or $3.76 per bushel, versus $122.4 million, or $2.41 per
bushel in 2006. The increase in corn costs was due to a combination
of increased bushels of corn consumed by the new Pekin dry mill which came
on-line in January 2007, along with significantly increased prices due to
increased demand in the marketplace as a result of expected new ethanol
production facilities being built and increased demand for grains on a global
basis. We believe that speculation in corn commodity futures markets
may have further exacerbated the issue of rising corn costs.
Conversion
costs for 2007 increased to $117.0 million from $87.2 million for
2006. The total dollars spent on conversion costs increased year over
year principally as a result of the new Pekin dry mill
production. However, the conversion cost per gallon declined year
over year to $0.61 per gallon in 2007 versus $0.66 per gallon in
2006. Our plants ran at 94% of capacity for 2007 and 89% for
2006 after adjusting for differences in denaturant blending levels.
Depreciation
for 2007 totaled $12.6 million, versus $3.7 million in 2006. The
increase in depreciation expense was the result of the new Pekin dry mill
beginning production. Motor fuel taxes were $13.9 million in 2007
versus $13.6 million in 2006. The cost of motor fuel taxes are
recovered through billings to customers.
Freight/logistics
costs in 2007 increased to $120.2 million, or approximately $0.17 per gallon,
from $101.7 million, or $0.15 per gallon in 2006. Freight/logistics
cost per gallon is calculated by taking total freight/logistics costs incurred
and dividing by the total ethanol gallons sold. Total
freight/logistics costs also include costs to ship co-products. The
increase in freight/logistics cost was principally from the expansion of our
distribution system footprint, along with higher general freight and barge
expenses. Fuel surcharges impacted general freight rates in
2007.
The
average cost of inventory was $1.80 at the end of 2007 as compared to $1.91 at
the end of the 2006 reflecting the decline in the average ethanol prices in 2007
using our weighted average FIFO approach to valuing inventory. The
economic impact of selling gallons that were previously held in inventory at the
end of 2006 during 2007 (a period of lower average selling prices) was an
increase in cost of goods sold of approximately $4.0 million.
SG&A
expenses were $36.4 million in 2007, compared to $28.3 million in
2006. Year over year increases reflected increased expenditures for
legal and other professional fees associated with our being a public company
including the costs of complying with Section 404 of Sarbanes-Oxley Act of 2002
and increased IT costs. Increased legal fees related to our capacity
expansion efforts also increased SG&A expenses.
Interest
income in 2007 was $12.4 million, versus $4.8 million in 2006. The
increase in interest income was due to a combination of a higher average level
of funds available to invest as a result of our March 2007 note offering and
higher short-term investment rates due to increases in interest rates in
general.
Interest
expense in 2007 was $16.2 million, as compared to $9.3 million in
2006. Interest expense in 2007 reflected interest incurred from March
2007 through December 2007 on our $300 million aggregate principal amount of
senior unsecured 10% fixed-rate notes. In 2006, we had outstanding
$160 million aggregate principal amount of floating rate senior secured notes,
the majority of which was repurchased in July 2006.
The
minority interest for 2007 was a $1.3 million charge to income compared to $4.6
million charge to income for 2006. This decrease reflected the
reduced operating performance of our Nebraska subsidiary caused primarily by the
year over year significant increase in corn costs along with a lower average
price received per gallon in 2007 as compared to 2006 from the sale of
ethanol.
Other
non-operating income for 2007 included a net $0.1 million realized and
unrealized loss on derivative contracts. This included the effect of
marking to market these contracts at December 31, 2007. Net gains on
corn derivatives totaling $8.6 million were offset by net losses on short
gasoline forward contracts totaling $8.7 million. For 2006, we
recognized $3.7 million of net realized and unrealized gains on corn derivative
contracts.
An audit
of our federal income tax returns covering fiscal years 2004 and 2005 by the IRS
was completed in September 2007. As a result, the Company was able to
finalize positions relating to certain tax matters which required liability
recognition under FIN 48. The Company recognized in 2007 a previously
unrecorded favorable tax benefit of $9.6 million, which included its previously
recorded liability for uncertain tax benefits, the related interest and the
release of code Section 382 valuation allowances.
The
Company’s annual tax rate for 2007, exclusive of the adjustment discussed above,
was 28.2%. The difference between the Company’s effective annual tax
rate and the statutory rate was primarily the result of significant amounts of
tax-exempt interest income.
Trends
and Factors that May Affect Future Operating Results
Need for Additional
Liquidity
We do not have sufficient liquidity to
meet our anticipated working capital, debt service and other liquidity
needs. We are actively pursuing a number of liquidity alternatives,
including seeking
additional debt and equity
financing and a potential sale of all or part of the company. There can
be no assurance we will be successful. If we cannot obtain sufficient
liquidity in the very near-term,
we may need to seek to restructure under Chapter 11 of the U.S. Bankruptcy
Code.
Supply
and Demand
Ethanol
demand in 2008 exceeded U.S. ethanol production by 500 million
gallons. In 2008, U.S. production capacity increased by 42.3% while
demand increased by only 40.7%. Despite the demand growth in 2008,
increased penetration in new markets, and a government mandate, the production
capacity of U.S. ethanol producers is expected to continue to exceed
demand. Factors that could influence the balance of U.S. ethanol
supply and demand over the near-term include discretionary blending economics,
oversupply, and the carryover of excess renewable identification
numbers.
At the
end of 2008, there was approximately 2 billion gallons of production capacity
shut-in. If additional demand for ethanol is not created, either
through discretionary blending or an increase in the blending percentage allowed
by the EPA, the excess supply may cause additional plants to shutter production
or cause ethanol prices to decrease further, perhaps substantially.
Commodity
Prices
Our
primary grain feedstock is corn. The cost of corn is dependent upon
factors that are generally unrelated to those affecting the selling price of
ethanol. Corn prices generally vary with international and regional
grain supplies, and can be significantly affected by weather, planting and
carryout projections, government programs, exports, and other international and
regional market conditions. Due to the significant expansion of the
ethanol industry, corn futures have increased substantially as compared to
historical averages. This trend is likely to continue and will have a
material impact on our results of operation and financial
condition. In addition, factors such as USDA estimates of acres
planted, export demand and other domestic usage also have significant effects on
the corn market. Weather-related impacts upon the corn market and
prices are expected to be mitigated by new more resilent hybrid varieties of
corn.
We have
purchased forward approximately 5.2 million bushels (or approximately 28%) of
our corn requirements for the first quarter of 2009 at an average price of $5.53
per bushel which is currently significantly above the CBOT spot price for
corn. This may cause operating margins through the first quarter of
2009 to be negative or below that of our competitors.
Natural
Gas Prices
Natural
gas is an important input in our ethanol and co-product production
process. We use natural gas primarily to dry distillers grains for
storage and transportation over longer distances. This allows us to
market distillers grains to broader livestock markets in the
U.S. Natural gas prices fluctuated significantly during
2008. Our current natural gas usage is approximately 262,000 MMBtus
per month. Through the first quarter of 2009, our operating margins
may be below our competitors because we have fixed price obligations to purchase
natural gas at above current market prices.
Ethanol
Supports
We
receive significant benefits from federal and state statutes, regulations and
programs and the trend at the governmental level appears to be to continue to
try to provide economic support to the ethanol
industry. Notwithstanding the above, changes to federal and state
statutes, regulations or programs could have an adverse effect on our
business. Recent federal legislation, however, has been of benefit to
the ethanol industry. In December 2007, the Energy Independence and
Security Act of 2007 was passed which contained a new increased
RFS. The new RFS requires fuel refiners to use a certain minimum
amount of renewable fuels (including ethanol) which will rise from
11.1 billion gallons in 2009 to 36 billion gallons by 2022. Ethanol
benefits from an excise tax credit of $0.45 per ethanol gallon (prior to January
1, 2009, the excise tax credit was $0.51 per gallon). This excise tax
credit provides incentives for blenders and refiners to blend ethanol with
gasoline.
Expansion
We have suspended construction of our
plants in Aurora and Mt. Vernon. We remain contractually
obligated to complete construction of the suspended plants at Aurora West and
Mt. Vernon as well as the “phase II” ethanol plant at Mt. Vernon capable of producing 110 million
gallons ethanol annually and may incur significant penalties because of
our failure to complete these facilities as previously scheduled. See “Item 1 – Risk Factors – We are contractually obligated to
complete certain capacity expansions in Aurora, Nebraska and Mount Vernon, Indiana. If we fail to complete them
in a timely manner we may be subject to material penalties.”
Cancellation
of indebtedness income
Except
as described in the next paragraph, if the exchange offer for our 10% fixed rate
notes is consummated we will recognize, in the year of the exchange, income from
cancellation of indebtedness (“COD”) as a result of the exchange to the extent
that the fair market value of the equity shares of our common stock and the
issue price of the new notes, such issue price being determined based on the
fair market value of the new notes, is less than the principal amount of, and
accrued but unpaid interest on, the outstanding senior unsecured
notes. Although the precise amount of COD income that we will realize
cannot be determined until the date of the exchange, based on current estimates
we believe that the amount of COD income we could realize will be approximately
$260 million.
There
are two exceptions to the current recognition of COD income that may apply to
us. Under the “insolvency” exception, we will not be required to
realize COD income on the exchange to the extent that, immediately prior to the
exchange, we are “insolvent” for tax purposes (generally, the extent to which
the fair market value of our assets is less than our liabilities). To
the extent COD income is excluded under the insolvency exception, we will be
required to reduce certain of our tax attributes (principally, the tax basis in
our assets). Among other things, this would have the effect of
reducing our future depreciation deductions. The American Recovery
and Reinvestment Act of 2009 (“ARRA”) added a second exception to the immediate
realization of COD income, which would permit us to elect to defer the current
recognition of any COD income resulting from the exchange, and instead recognize
any such income ratably over a five-year period beginning in 2014. If
we make this election, we would be required to defer the deduction of all or a
substantial portion of any “original issue discount” (“OID”) that accrues on the
new notes prior to 2014, and would be allowed to claim such deferred deductions
only ratably over the same five-year period. If we make this
election, the insolvency exception described above would not
apply. ARRA also added an exception to the rules that generally apply
to “applicable high yield discount obligations,” which will permit us to deduct
any OID on the new notes without regard to such rules, which would otherwise
have the effect of disallowing a substantial portion of our OID deductions on
the new notes.
We
are currently considering whether to make the election described in the
preceding paragraph or to rely on the insolvency exception in the event that we
successfully complete the senior unsecured note exchange offer. Our
decision will depend on, among other things, the extent to which we believe we
would be insolvent for tax purposes at the time of the exchange and estimates of
our future taxable income or loss depending on whether we make the election
described above or rely on the insolvency exception. Regardless of
whether we make the election or rely on the insolvency exception, we do not
expect the exchange, if successfully completed, to result in a material current
cash tax liability for the company.
Section
382 limitations
Section
382 of the Internal Revenue Code limits the ability of a company that undergoes
an ownership change, which is generally any change in ownership of more than 50%
of its stock over a three-year period, to utilize its net operating loss
carryforwards and certain built-in losses (generally, the excess of the tax
basis in an asset over its fair market value) following the ownership change.
These rules generally operate by focusing on ownership changes among
stockholders owning directly or indirectly 5% or more of the stock of a company
and any change in ownership arising from a new issuance of stock by the
company. While we do not believe that we have to date experienced an
ownership change under Section 382, we could experience an ownership change in
the future as a result of changes in the ownership of our stock or future
issuances of our stock, including pursuant to the senior unsecured note exchange
offer.
We
currently have a substantial net unrealized built-in loss in our
assets. If we undergo an ownership change for purposes of Section
382, our ability to recognize our built-in losses (including in the form of
depreciation deductions on our assets) during the five-year period after the
date of any ownership change would be subject to the limitations of Section
382. Depending on the resulting limitation, our ability to use a
significant portion of our future depreciation deductions could be limited,
which could have the effect of creating or increasing our tax liabilities in
years after such an ownership change, and have a negative impact on our
financial position and results of operations.
Liquidity
and Capital Resources
The
following table sets forth selected information concerning our financial
condition:
|
December
31, 2008
|
December
31, 2007
|
(In
thousands)
|
|
Cash
and cash equivalents
|
$23,339
|
$17,171
|
Short-term
investments
|
$
-
|
$211,500
|
Net
working capital
|
$(294,039)
|
$303,377
|
Total
debt
|
$352,200
|
$300,000
|
Current
ratio
|
0.39
|
3.90
|
Overview
and Outlook
As
a result of the current poor operating environment for ethanol production, we
have been accelerating our efforts to preserve existing liquidity, and are
attempting to raise additional sources of liquidity and capital. We
have suspended construction of our expansion facilities at both Mt. Vernon,
Indiana and Aurora, Nebraska which were the largest outflows of
cash. We have also taken steps to reduce our fixed cost structure by
rationalizing and reducing the size and scope of our distribution
network. We have taken and expect to take additional steps to
preserve liquidity which include staff reductions and other such
measures.
As a
result of ethanol industry conditions that have negatively affected our
business, we do not currently
have sufficient liquidity to meet our anticipated working capital, debt service
and other liquidity needs. In particular, we do not expect to have
adequate liquidity to satisfy the $15 million interest payment due on April 1,
2009 on our outstanding senior unsecured 10% fixed-rate notes or the $24.4
million due to our EPC contractor, Kiewit. In addition, we are
currently in default under our outstanding 10% fixed-rate notes which permits
the holders thereof to accelerate the $300 million principal amount thereof upon
60 days notice. The default under our 10% fixed rate notes constitutes an event
of default under our secured revolving credit facility, which has been waived by
lenders under our secured revolving credit facility until April 15, 2009. As a
result, our 2008 financial statements include an explanatory paragraph by our
independent registered public accounting firm describing the substantial doubt
as to our ability to continue as a going concern. Because of the default under
our 10% fixed rate notes, we have classified the entire $300 million principal
amount as a current liability in our balance sheet at December 31,
2008.
The
amount of cash and borrowings available to us under our secured revolving credit
facility at the end of the fourth quarter of 2008 declined to $23.3 million,
from $119.2 million at the end of the third quarter of 2008. On March
10, 2009, we amended our secured revolving credit facility. See “Item
7 — Management’s Discussion and Analysis of Financial Condition and Results of
Operations — Secured Revolving Credit Facility’’ for a more detailed description
of our amended secured revolving credit facility.
The
material terms of the amended facility include:
·
|
An
initial reduction in the revolving commitment on a graduated scale from
$200 million to $75 million, and reducing to $60 million on April 1, 2009
and $50 million on May 1, 2009 and thereafter (subject to collateral
availability);
|
·
|
Certain
adjustments to the borrowing base calculation, including a decrease in the
fixed asset component from $50 million amortized at $1.8 million per
quarter under the prior facility to $10 million, with amortization of $1
million per month beginning on September 1,
2009;
|
·
|
A
reduction in the availability block from $50 million to $2.5
million;
|
·
|
A
provision that permits the filing by our creditors of certain
precautionary liens
provided they do not
commence enforcement action;
|
·
|
An
increase in interest
rates and commitment fees;
|
·
|
A
shortening of the maturity date to March 1,
2010;
|
·
|
The
deletion of a fixed charge coverage
covenant;
|
·
|
A
provision that permits our independent registered public accounting firm
to express uncertainty regarding our ability to remain a “going concern”
in respect of our 2008 financial
statements;
|
·
|
Adjustments
to certain reporting requirements;
and
|
·
|
A
requirement that the Company notify the Administrative Agent no later than
March 31, 2009 that a formal written agreement or irrevocable tender is in
place to complete an
exchange offer between the Company
and the holders of at least
80% in principal
amount of its senior unsecured 10% fixed-rate notes. The
exchange offer must be completed with the holders of at least 90% in principal amount
of its senior unsecured 10% fixed-rate notes by April 15,
2009.
|
As of
March 12, 2009, $22.2
million in letters of credit and $16.5 million in revolving loans were
outstanding under the amended secured revolving credit
facility. After giving effect to the recent amendment to our secured
revolving credit facility, we had $0.7 million of cash and $6.6
million of additional borrowing availability thereunder as of such
date. All of our cash receipts are automatically applied to
reduce amounts outstanding under our amended secured revolving credit facility
and to cash collateralize our letters of credit. As we continue to
reduce the number of gallons of ethanol we sell and hold in inventory, working
capital available to support borrowings under our secured revolving credit
facility will reduce proportionately.
The
amendment to our secured revolving credit facility requires us to successfully
complete an exchange offer of our outstanding senior unsecured 10% fixed-rate
notes for a like principal amount of a new series of “pay-in-kind” notes. We
expect the “pay in kind” notes to (i) require no cash interest prior to April 1,
2010, (ii) require an increase in the interest rate to 12% per annum and (iii)
grant a second lien on substantially all of our assets which must be
contractually subordinated to the obligations under our secured revolving credit
facility. In addition, to encourage holders of our senior unsecured
10% fixed-rate notes to participate in the exchange offer, we expect to need to
offer the holders of our senior unsecured 10% fixed-rate notes 8.4 million
shares of our common stock (representing approximately 19.9% of our currently
outstanding shares of common stock). There can be no assurances,
however, that the required percentage or any holders of the senior unsecured 10%
fixed-rate notes will agree to an exchange on these terms or at
all. Failure to have the holders of 80% of the existing senior
unsecured 10% fixed-rate notes commit to participate in the exchange by March
31, 2009 or the failure to consummate the exchange for 90% of the existing
senior unsecured 10% fixed-rate notes by April 15, 2009 would be an event of
default under our secured revolving credit facility.
Even if
we are successful with the senior unsecured 10% fixed-rate note exchange offer,
we do not expect to have sufficient liquidity to meet anticipated working
capital, debt service and other liquidity needs during the current year unless
we experience a significant improvement in ethanol margins or obtain other
sources of liquidity. Based on the current spread between corn and
ethanol prices, the industry is operating at or near breakeven cash
margins. We experienced negative gross margins during the second half
of 2008 and expect negative gross margins to continue through the first quarter
of 2009 due in part to our fixed price obligations to purchase corn and natural
gas at above current market prices. The current spread between
ethanol and corn prices cannot support the long-term viability of the U.S.
ethanol industry in general or us in particular.
In
addition, although we suspended construction at both Aurora West and Mt. Vernon
during the fourth quarter, we continue to have construction payment obligations
to Kiewit. On March 9, 2009, the Company received a notice from
Kiewit cancelling the engineering, construction and procurement contracts for
Aurora West and Mt. Vernon, referencing our failure to make a recent payment
under the change order agreements dated December 31, 2008. As a
result, all remaining payments due to it and its sub-contractors totaling $24.4
million at February 28, 2009 are due and payable. We are currently
engaged in discussions with Kiewit to negotiate a payment schedule that falls
within the economic constraints with which we are currently
operating. We cannot give you any assurance that we will reach an
agreement with Kiewit that works within our existing liquidity
constraints.
Because
our obligations to Kiewit are past due, the liens securing these obligations
violate the terms of our 10% fixed rate notes and constitute a default
thereunder. Unless such default is cured through payment, the release of the
liens, a negotiated resolution or otherwise, the holders of our 10% fixed rate
notes may accelerate the $300 million principal amount thereof upon 60 days
notice. In addition, the default under our 10% fixed rate notes constitutes an
event of default under our secured revolving credit facility, which is our only
current source of liquidity. We have obtained a waiver from the lenders under
our secured revolving credit facility until April 15, 2009. Any
foreclosure on such liens by Kiewit would constitute an event of default under
our amended secured revolving credit facility that is not covered by the
waiver.
We remain
contractually obligated to complete the suspended plants at Aurora and Mt.
Vernon as well as an additional plant at Mt. Vernon capable of producing 110
million gallons of ethanol annually and may incur significant penalties because
of our failure to complete these facilities as previously
scheduled.
Although
we are actively pursuing a number of liquidity alternatives, including seeking
additional debt and equity financing and a potential sale of all or part of the
company, there can be no assurance we will be successful. If we
cannot obtain sufficient liquidity in the very near-term, we may need to seek to
restructure under Chapter 11 of the U.S. Bankruptcy Code.
Sources
of Liquidity
Our
principal sources of liquidity are cash, short-term investments, cash provided
by operations, and cash available under our secured revolving credit
facility.
Cash and short-term
investments. During 2008, cash and short-term investments
decreased by $205.3 million. Cash and short-term investments as of
December 31, 2008 and 2007 were $23.3 million and $228.7 million,
respectively. The decrease in cash and short-term investments
is principally the result of liquidation of our short-term investments at a loss
of $31.6 million and capital expenditures related to our plant expansions offset
somewhat by cash provided by operations.
Cash provided by
operations. Net cash provided by operating activities in 2008
was $35.6 million,
as compared to $47.6 million for 2007. The decrease in net cash
provided by operating activities is primarily the result of operating losses
sustained primarily during the fourth quarter.
Cash available under our credit
facility. We amended our secured revolving credit facility in
March 2009. The new facility provides for a reduction in the
revolving commitment on a graduated scale from $200 million to initially $75
million, and reducing to $60 million on April 1, 2009 and $50 million on May 1,
2009 and thereafter (subject to collateral availability). See “Item 7
– Management’s Discussion and Analysis of Financial Condition and Results of
Operation - Secured Revolving Credit Facility” below for more information about
our secured revolving credit facility.
As of
March 12, 2009, $22.2 million in letters of credit and $16.5 million in
revolving loans were outstanding under the secured revolving credit
facility. After giving effect to the recent amendment to our
secured
revolving credit facility, we had $0.7 million of cash and $6.6
million of additional borrowing availability thereunder as of such
date. All of our cash receipts are automatically applied to
reduce amounts outstanding under our amended secured revolving credit facility
and to cash collateralize our letters of credit. As we continue to
reduce the number of gallons of ethanol we sell and hold in inventory, working
capital available to support borrowings under our secured revolving credit
facility will reduce proportionately.
Uses
of Liquidity
Our
principal uses of liquidity have been capital expenditures, funding of operating
losses, losses incurred in the liquidation of our ARS investments and interest
payments.
Capital
expenditures. Capital expenditures for the expansion of our
now suspended expansion facilities totaled $225.1 million in 2008 and $211.7
million in 2007, excluding $26.4 million and $7.3 million of capitalized
interest, respectively. Capital expenditures for 2008 exclude amounts
owed to Kiewit of $17.5 million at December 31, 2008.
In 2008,
other capital expenditures (excluding expenditures made for capacity expansions)
totaled $9.9 million versus $16.2 million in 2007. Other capital
expenditures include asset replacement, environmental and safety compliance, and
cost reduction and productivity improvement items. Our capital
spending plan for 2009, excluding any expenditures for facility additions or
expansion, is forecasted to be between $5 million and $10 million.
Payments related to our outstanding
debt and credit facility. In 2008, we made interest payments
on our $300 million senior unsecured 10% fixed-rate notes totaling $30.0 million
and $1.5 million interest payments for borrowings on our credit
facility. In 2007, we made interest payments on our $300 million
senior unsecured 10% fixed -rate
notes totaling $15.3 million. The increase in interest payments from
2007 to 2008 results primarily from our senior unsecured 10% fixed-rate notes
being outstanding for the entire year along with amounts borrowed in 2008 on our
secured revolving credit facility.
Repurchase of shares of common
stock. In 2008, we did not repurchase any shares of our common
stock. In 2007, we repurchased 319,615 shares of our common stock at
an average price of $9.33, spending a total of approximately $3.0
million. These shares were repurchased under a share repurchase
program approved by our Board of Directors. The share repurchase
program allows the repurchase of up to $50 million of our outstanding common
stock, although there are no minimum share purchase
requirements. There is approximately $45.9 million available to be
repurchased under this program.
Off-Balance
Sheet Arrangements
We have
not entered into any off-balance sheet arrangements that either have, or are
reasonably likely to have, a material adverse current or future effect on our
financial condition, revenues or expenses, results of operations, liquidity,
capital expenditures or capital resources that are material to
investors.
Contractual
Obligations and Commercial Commitments
The
following table provides a summary of our contractual obligations and commercial
commitments as of December 31, 2008. Other non-current liabilities
included in our Consolidated Balance Sheet that may not be fully disclosed below
include accrued pension and post retirement costs. Refer to Notes 14
and 15 of the Notes to the Consolidated Financial
Statements.
|
Payments
due or expiring by period
|
(In
thousands)
|
Total
|
Less
Than 1 year
|
1-3
years
|
3-5
years
|
More
than 5 years
|
Contractual
obligations:
|
|
|
|
|
|
Purchased
Ethanol (1)
|
13,306.6
|
1,330.7
|
2,661.3
|
2,661.3
|
6,653.3
|
Senior
Unsecured 10% Fixed Rate Notes (2)
|
300.0
|
-
|
-
|
-
|
300.0
|
Secured
Revolving Credit Facility (3)
|
52.2
|
-
|
52.2
|
-
|
-
|
Bond
Interest (2)
|
255.0
|
30.0
|
60.0
|
60.0
|
105.0
|
Railcars
(4)
|
131.9
|
18.8
|
35.5
|
31.1
|
46.5
|
Corn
|
35.2
|
35.2
|
-
|
-
|
-
|
Commitments
for Capital Expenditures
|
47.7
|
47.7
|
-
|
-
|
-
|
Derivatives
|
26.7
|
26.7
|
-
|
-
|
-
|
Terminals
(4)
|
28.6
|
10.7
|
9.8
|
4.5
|
3.6
|
Coal
Contracts
|
18.0
|
18.0
|
-
|
-
|
-
|
Mt.
Vernon Lease
|
6.5
|
0.4
|
0.7
|
0.7
|
4.7
|
Ports
of Indiana Wharfage
|
4.6
|
0.1
|
0.5
|
0.5
|
3.5
|
Natural
Gas
|
4.8
|
4.8
|
-
|
-
|
-
|
Purchased
Biodiesel
|
6.2
|
6.2
|
-
|
-
|
-
|
Barges
(4)
|
3.9
|
3.1
|
0.8
|
-
|
-
|
Other
|
9.0
|
3.3
|
4.0
|
1.2
|
0.5
|
Total
Contractual obligations
|
$14,236.9
|
$1,535.7
|
$2,824.8
|
$2,759.3
|
$7,117.1
|
(1)
|
The
dollar value of our commitments under these contracts is estimated based
on the volume commitment under the contracts, purchased ethanol contracts
not being renewed upon termination and an estimated ethanol purchase price
of $1.44. Under these contracts, we are generally obligated to
purchase a set volume of ethanol at a purchase price that is based upon an
average price at which we sell ethanol less a pre-negotiated
margin. As a result, our exposure to market risk under these
contracts as a result of fluctuations in ethanol prices is
limited. The estimated ethanol price used in this disclosure
should not be relied upon as a forecast of ethanol prices in future
periods.
|
(2)
|
These
commitments assume cash payment of principal and interest as scheduled on
our 10% fixed rate notes. We are currently in default on such
notes, which permits our bondholders to accelerate the debt with 60 days
notice. Additionally, we have an obligation to execute an
exchange of these bonds prior to April 15,
2009.
|
(3)
|
This
commitment assumes cash payment of the December 31, 2008 outstanding
balance when the facility expires in March 2012. Subsequent to
December 31, 2008, the facility was amended with an expiration date of
March 1, 2010 and borrowings are limited to collateral
available. Collateral availability under the amended facility
is determined via a borrowing base, which includes a percentage of
eligible receivables and inventory, and no more than $10 million of
property, plant and equipment. Also under the amended facility,
all working capital proceeds are automatically applied to reduce amounts
outstanding and to cash collateralize our letters of
credit.
|
(4)
|
Subsequent
to year end, we entered into subleases or other assignments reducing the
obligation by approximately $85.7 million in total, subject to performance
by our sublessees.
|
Secured
Revolving Credit Facility
We
amended our existing secured revolving credit facility on March 10,
2009. Our amended liquidity facility consists of a secured revolving
credit facility with JPMorgan Chase Bank, N.A., as administrative agent and a
lender. The revolving commitment declines from $200 million to
initially $75 million, and reducing to $60 million on April 1, 2009 and $50
million on May 1, 2009 and thereafter (subject to collateral
availability). The amended liquidity facility includes a $25 million
sub-limit for letters of credit. The credit facility expires on March
1, 2010, and is secured by substantially all of the Company’s
assets. The default under our 10% fixed rate notes related to the
Kiewit liens constitutes an event of default
under our
secured revolving credit facility. We have obtained a waiver of this
event of default from the lenders under our secured revolving credit facility
until April 15, 2009.
Collateral
availability under the amended facility is determined via a borrowing base,
which includes a percentage of eligible receivables and inventory, and no more
than $10 million of property, plant and equipment. The amount of
property, plant and equipment which can be included in the borrowing base
reduces at a rate of $1.0 million each month beginning on September 1,
2009.
Borrowings on the amended facility
generally bear interest, at our option, at the following rates (i) the
Eurodollar or the LIBO rate
plus a margin of 4.5%, with a LIBO rate minimum of 3%, or (ii) the greater of
the prime rate or the federal funds rate plus 0.50% (with a minimum rate of
LIBOR plus 2.25%), plus a margin of 3.25%. Accrued interest is
payable monthly on outstanding principal amounts, provided that
accrued interest on Eurodollar loans is payable at the end of each interest
period, but in no event less frequently than quarterly. In addition,
the following fees are also applicable: an unused commitment fee of
0.50% on unused borrowing availability, an
outstanding letters of credit fee of 4.625%, and administrative and legal
costs.
Availability
under our amended secured revolving credit facility is subject to customary
conditions, including the representations and warranties, the absence of any
material adverse change and covenants, which, among other things, limit our
ability to incur additional indebtedness and liens; enter into transactions with
affiliates; make acquisitions; pay dividends; redeem or repurchase
capital stock or senior
notes; make investments or loans; make negative pledges; consolidate, merge or
effect asset sales; or change the nature of our business.
The secured revolving credit facility
contains customary events of default for credit facilities of this size and type, and includes,
without limitation, payment defaults; defaults in performance of covenants or
other agreements contained in the transaction documents; inaccuracies in
representations and warranties; certain defaults, termination events or similar events; certain defaults
with respect to any other Company indebtedness in excess of $5.0 million;
certain bankruptcy or insolvency events; the rendering of certain judgments in
excess of $5.0 million; certain ERISA events; certain change in control events and the defectiveness of
any liens under the secured revolving credit facility. In addition, the amendment to our
secured revolving credit facility requires us to successfully complete an
exchange offer of our outstanding senior unsecured 10% fixed-rate notes for a
like principal amount of a new series of “pay-in-kind” notes. Failure to have the holders
of 80% of the existing senior unsecured 10% fixed-rate notes commit to
participate in the exchange by March 31, 2009 or the failure to consummate the
exchange for 90% of the existing senior unsecured 10% fixed-rate notes by April
15, 2009 would be an event of default under our secured revolving credit
facility. Obligations
under the secured revolving credit facility may be accelerated upon
the occurrence of an event
of default.
As of
March 12, 2009, $22.2 million in letters of credit and $16.5 million in
revolving loans were outstanding under the amended secured revolving credit
facility. After giving effect to the recent amendment to our secured
revolving credit facility, we had $0.7 million of cash and $6.6
million of additional borrowing availability thereunder as of such
date. All of our cash receipts are automatically applied to
reduce amounts outstanding under our amended secured revolving credit facility
and to cash collateralize our letters of credit. As we continue to
reduce the number of gallons of ethanol we sell and hold in inventory, working
capital available to support borrowings under our secured revolving credit
facility will reduce proportionately.
Environmental
Matters
We are
subject to extensive federal, state and local environmental laws, regulations
and permit conditions (and interpretations thereof), including those relating to
the discharge of materials into the air, water and ground, the generation,
storage, handling, use, transportation and disposal of hazardous materials,
and the
health and safety of our employees. These laws, regulations, and
permits require us to incur significant capital and other costs, including costs
to obtain and maintain expensive pollution control equipment. They
may also require us to make operational changes to limit actual or potential
impacts to the environment. A violation of these laws, regulations or
permit conditions can result in substantial fines, natural resource damages,
criminal sanctions, permit revocations and/or facility shutdowns. In
addition, environmental laws and regulations (and interpretations thereof)
change over time, and any such changes, more vigorous enforcement policies or
the discovery of currently unknown conditions may require substantial additional
environmental expenditures.
We are
also subject to potential liability for the investigation and cleanup of
environmental contamination at each of the properties that we own or operate and
at off-site locations where we arranged for the disposal of hazardous
wastes. For instance, soil and groundwater contamination has been
identified in the past at our Illinois campus. If any of these sites
are subject to investigation and/or remediation requirements, we may be
responsible under the Comprehensive Environmental Response, Compensation and
Liability Act or other environmental laws for all or part of the costs of such
investigation and/or remediation, and for damages to natural
resources. We may also be subject to related claims by private
parties alleging property damage or personal injury due to exposure to hazardous
or other materials at or from such properties. While costs to address
contamination or related third-party claims could be significant, based upon
currently available information, we are not aware of any material liability
relating to contamination or such third party claims. We have not
accrued any amounts for environmental matters as of December 31,
2008. The ultimate costs of any liabilities that may be identified or
the discovery of additional contaminants could adversely impact our results of
operation or financial condition.
In
addition, the hazards and risks associated with producing and transporting our
products (such as fires, natural disasters, explosions, abnormal pressures and
spills) may result in spills or releases of hazardous substances, and may result
in claims from governmental authorities or third parties relating to actual or
alleged personal injury, property damage, or damages to natural
resources. We maintain insurance coverage against some, but not all,
potential losses caused by our operations. Our coverage includes, but is not
limited to, physical damage to assets, employer's liability, comprehensive
general liability, automobile liability and workers' compensation. We
do not carry environmental insurance. We believe that our insurance
is adequate for our industry, but losses could occur for uninsurable or
uninsured risks or in amounts in excess of existing insurance
coverage. The occurrence of events which result in significant
personal injury or damage to our property, natural resources or third parties
that is not covered by insurance could have a material adverse impact on our
results of operations and financial condition.
Our air
emissions are subject to the federal Clean Air Act, as amended, and similar
state laws which generally require us to obtain and maintain air emission
permits for our ongoing operations as well as for any expansion of existing
facilities or any new facilities. Obtaining and maintaining those
permits requires us to incur costs, and any future more stringent standards may
result in increased costs and may limit or interfere with our operating
flexibility. In addition, the permits ultimately issued may impose
conditions which are more costly to implement than we had
anticipated. These costs could have a material adverse effect on our
financial condition and results of operations. Because other ethanol
manufacturers in the U.S. are and will continue to be subject to similar laws
and restrictions, we do not currently believe that our costs to comply with
current or future environmental laws and regulations will adversely affect our
competitive position among domestic producers. However, because
ethanol is produced and traded internationally, these costs could adversely
affect us in our efforts to compete with foreign producers not subject to such
stringent requirements.
Federal
and state environmental authorities have been investigating alleged excess VOC
emissions and other air emissions from many U.S. ethanol plants, including our
Illinois facilities. The investigation relating to our Illinois wet
mill facility is still pending, and we could be required to install additional
air pollution control equipment or take other measures to control air pollutant
emissions at that facility. If authorities require us to install
controls, we would anticipate that costs would be higher than the
approximately
$3.4 million we incurred in connection with a similar matter at our Nebraska
facility due to the larger size of the Illinois wet mill facility. In
addition, if the authorities determine our emissions were in violation of
applicable law, we would likely be required to pay fines that could be
material.
We have
made, and expect to continue making, significant capital expenditures on an
ongoing basis to comply with increasingly stringent environmental laws,
regulations and permits, including compliance with the U.S. Environmental
Protection Agency’s (“EPA”) National Emissions Standard for Hazardous Air
Pollutants, or NESHAP, for industrial, commercial and institutional boilers and
process heaters. This NESHAP was issued but subsequently
vacated. The vacated version of the rule required us to implement
maximum achievable control technology at our Illinois wet mill facility to
reduce hazardous air pollutant emissions from our boilers. We expect
the EPA will revise the rule to impose more stringent requirements than were
contained in the vacated version. In the absence of a final EPA
NESHAP for industrial, commercial and institutional boilers and process heaters,
we are working with state authorities to determine what technology will be
required at our Illinois wet mill facility and when such technology must be
installed. We currently cannot estimate the amount that will be
needed to comply with any future federal or state technology requirement
regarding air emissions from our boilers.
We
currently generate revenue from the sale of carbon dioxide, which is a
co-product of the ethanol production process at each of our Illinois and
Nebraska facilities. New laws or regulations relating to the
production, disposal or emissions of carbon dioxide may require us to incur
significant additional costs and may also adversely affect our ability to
continue generating revenue from carbon dioxide sales. In particular, Illinois and five other
Midwestern states have entered into the Midwestern Greenhouse Gas Reduction
Accord, a program which
directs participating states to develop a multi-sector cap-and-trade mechanism
to help achieve reductions in greenhouse gases, including carbon
dioxide. It is possible this program could require carbon dioxide
emissions reductions from our Pekin, Illinois plants, which could result
in significant costs. In addition, it is possible that other states
in which we conduct or plan to conduct business, including Nebraska and Indiana,
could join this accord or that federal, state or local regulators could require other costly carbon
dioxide emissions reductions or offsets.
See Note 16 of Notes to Consolidated
Financial Statements for more information on our environmental commitments and
contingencies.
Market
Risks
We are
exposed to various market risks, including changes in commodity prices and
interest rates. Market risk is the potential loss arising from
adverse changes in market rates and prices. In the ordinary course of
business, we enter into various types of transactions involving financial
instruments to manage and reduce the impact of changes in commodity prices and
interest rates.
Commodity
Price Risks
We are
subject to market risk with respect to the price and availability of corn, the
principal raw material we use to produce ethanol and ethanol
by-products. In general, rising corn prices result in lower profit
margins and, therefore, represent unfavorable market conditions. This
is especially true when market conditions do not allow us to pass along
increased corn costs to our customers. The availability and price of
corn is subject to wide fluctuations due to unpredictable factors such as
weather conditions, farmer planting decisions, governmental policies with
respect to agriculture and international trade, and global demand and
supply. Our weighted-average gross corn costs for the years ended
December 31, 2008 and 2007 were $5.02 and $3.76 per bushel,
respectively.
We have
firm-price purchase commitments with some of our corn suppliers under which we
agree to buy corn at a price set in advance of the actual delivery of that corn
to us. Under these arrangements, we assume the risk of a decrease in
the market price of corn between the time this price is fixed and the time the
corn is
delivered. At December 31, 2008, we had firm-price purchase
commitments to purchase 6.3 million bushels of corn at an average fixed price of
$5.61 per bushel for delivery through December 2009. We have elected
to account for these transactions as normal purchases under SFAS 133, and
accordingly, have not marked these transactions to market. In order
to reduce our market exposure to price decreases, at the time we enter into a
firm-price purchase commitment, we also often enter into commodity futures
contracts to sell a like amount of corn at the then-current price for delivery
to the counterparty at a later date. We account for these futures
transactions under SFAS 133. These futures contracts are not
designated as hedges and, therefore, are marked to market each period, with
corresponding gains and losses recorded in other non-operating
income. The fair value of these derivative contracts are recognized
in other current assets in the Consolidated Balance Sheet, net of any cash paid
to brokers. Information on this type of derivative transaction is as
follows:
|
Year
Ended December 31,
|
(In
millions)
|
2008
|
2007
|
|
|
|
Realized
and unrealized net gain included in earnings
|
$10.5
|
$2.9
|
|
December
31,
|
(In
millions)
|
2008
|
2007
|
|
|
|
Net
bushels sold
|
5.0
|
3.9
|
Aggregate
notional value of derivatives outstanding
|
$26.7
|
$16.5
|
Period
through which derivative positions currently exist
|
December
2009
|
December
2009
|
Unrealized
gain on fair value of derivatives
|
$6.0
|
$1.5
|
The
change in fair value due to the effect of a 10% adverse change in
commodity prices to current fair value
|
$(2.1)
|
$(1.8)
|
We have
also entered into commodity futures contracts in connection with the purchase of
corn to reduce our risk of future price increases. We account for
these transactions under SFAS 133. These futures contracts are not
designated as hedges and, therefore, are marked to market each period, with
corresponding gains and losses recorded in other non-operating
income. The fair value of these derivative contracts are recognized
in other current assets in the Consolidated Balance Sheet, net of any cash
received from the brokers. Information on this type of derivative
transaction is as follows:
|
Year
Ended December 31,
|
(In
millions)
|
2008
|
2007
|
|
|
|
Realized
and unrealized net gain included in earnings
|
$7.9
|
$4.6
|
|
December
31,
|
(In
millions)
|
2008
|
2007
|
|
|
|
Net
bushels bought
|
-
|
5.3
|
Aggregate
notional value of derivatives outstanding
|
$-
|
$22.4
|
Period
through which derivative positions currently exist
|
-
|
July
2008
|
Unrealized
gain on fair value of derivatives
|
$-
|
$2.6
|
The
change in fair value due to the effect of a 10% adverse change in
commodity prices to current fair value
|
$-
|
$(2.5)
|
We are
also subject to market risk with respect to ethanol pricing. Our
ethanol sales are priced using contracts that can either be based upon a fixed
price; based upon the price of wholesale gasoline plus or minus a fixed amount;
or based upon a market price at the time of shipment. We sometimes
fix the price at which we sell ethanol using fixed price physical delivery
contracts. At December 31, 2008, we had fixed contracts to sell
approximately 4.2 million gallons of ethanol at an average fixed price of $2.41
per gallon
through
December 2009. We have elected to account for these transactions as
normal sales under SFAS 133, and accordingly, have not marked these transactions
to market.
We also
sell forward ethanol using contracts where the price is determined at a point in
the future based upon an index plus or minus a fixed amount. At
December 31, 2008, we had sold forward approximately 4.9 million gallons of
ethanol using wholesale gasoline as an index plus a fixed spread that averaged a
negative $0.55 per gallon. Under these arrangements, we assume the
risk of a price decrease in the market price of gasoline. In order to
reduce our market exposure to price decreases, at the time we enter into a firm
sales commitment, we may also enter into commodity forward contracts to sell a
like amount of gasoline at the then-current price for delivery to the
counterparty at a later date. We account for these transactions under
SFAS 133. These forward contracts are not designated as hedges and,
therefore, are marked to market each period, with corresponding gains and losses
recorded in other non-operating income. The fair value of these
derivative liabilities is recognized in other current liabilities in the
Condensed Consolidated Balance Sheet, net of any cash paid to
brokers. Information on this type of derivative transaction is as
follows:
|
Year
Ended December 31,
|
(In
millions)
|
2008
|
2007
|
|
|
|
Realized
and unrealized net loss included in earnings
|
$1.3
|
$8.7
|
|
December
31,
|
(In
millions)
|
2008
|
2007
|
|
|
|
Gallons
sold
|
-
|
24.1
|
Aggregate
notional value of derivatives outstanding
|
$
-
|
$55.1
|
Period
through which derivative positions currently exist
|
-
|
December
2008
|
Unrealized
loss on fair value of derivatives
|
$
-
|
$(5.8)
|
The
change in fair value due to the effect of a 10% adverse change
in commodity prices to current fair value
|
$
-
|
$(6.1)
|
We may
also be subject to market risk with respect to our supply of natural gas which
is consumed during the production of ethanol and its co-products and has
historically been subject to volatile market conditions. Natural gas
prices and availability are affected by weather conditions, overall economic
conditions and foreign and domestic governmental regulation. The
price fluctuation in natural gas prices over the nine year period from 1999
through December 2008, based on the New York Mercantile Exchange daily futures
data, has ranged from a low of $1.63 per MMBtu in 1999 to a high of $15.82 per
MMBtu in 2005. Natural gas costs comprised 24.2% and 18.7%, respectively, of our
total conversion costs for the years ended December 31, 2008 and
2007.
At
December 31 2008, we had purchased forward 459,350 MMBtu’s of natural gas at an
average fixed price of $10.33 per MMBtu through the first quarter of
2009. We have elected to account for these transactions as normal
purchases under SFAS 133, and accordingly, have not marked these transactions to
market. Based upon our annual average estimated natural gas usage and
the December 31, 2008 year end price of natural gas of $9.56 per MMBtu, a 10%
increase in natural gas prices would negatively affect our results of operations
by approximately $3.0 million.
Interest
Rate Risk
The fair
market value of long-term fixed interest rate debt is subject to interest rate
risk. Generally, the fair market value of fixed interest rate debt
will increase as interest rates fall and decrease as interest rates
rise. The estimated fair value of our total long-term fixed interest
rate debt as of December 31, 2008 was $49.5 million, versus a carrying value of
$300.0 million. At December 31, 2007, the estimated fair value of our
long-term fixed interest rate debt was $274.5 million versus a carrying value of
$300 million.
A 1%
increase from prevailing interest rates would result in a decrease in fair value
of this debt by approximately $0.8 million as of December 31,
2008. The estimated fair market value of our debt is based upon the
indicative bid price for our Senior Notes which approximates their trade
value. The yield implicit in the value of the 10.0% Senior Notes is
60.6% as of December 31, 2008. Generally, changes in the market
value of our fixed-rate debt do not affect us, unless we repurchase the debt in
the open market.
Material
Limitations
The
disclosures with respect to the above noted risks do not take into account the
underlying commitments or anticipated transactions. If the underlying
items were included in the analysis, the gains or losses on the futures
contracts may be offset. Actual results will be determined by a
number of factors that are not generally under our control and could vary
significantly from those results disclosed.
We are
exposed to credit losses in the event of nonperformance by counterparties on the
above instruments, as well as credit or performance risk with respect to our
hedged commitments. Although nonperformance is possible, we do not anticipate
nonperformance by any of these parties.
Subsequent
Events
On
February 16, 2009, Ajay Sabherwal, our Chief Financial Officer, submitted his
resignation, effective March 13, 2009, to the Company in order to pursue another
opportunity. George Henning was appointed Interim Chief Financial
Officer effective March 16, 2009.
On March
9, 2009, we received a notice from Kiewit cancelling the engineering,
construction and procurement contracts for Aurora West and Mt. Vernon,
referencing our failure to make a recent payment under the change order
agreements dated December 31, 2008. As a result, all remaining
payments due to it and its sub-contractors totaling $24.4 million at February
28, 2009 are due and payable.
Because
our obligations to Kiewit are past due, the liens securing these obligations
violate the terms of our 10% fixed rate notes and constitute a default
thereunder. Unless such default is cured through payment, the release of the
liens, a negotiated resolution or otherwise, the holders of our 10% fixed rate
notes may accelerate the $300 million principal amount thereof upon 60 days
notice. In addition, the default under the 10% fixed rate notes constitutes an
event of default under our secured revolving credit facility, which has been
waived by the lenders thereunder until April 15, 2009.
On March
10, 2009, we amended our secured revolving credit facility.
Due to
severely declining margins and general liquidity stress due to frozen credit
markets, we are significantly reducing the number of gallons we source from
third parties. Beginning in the fourth quarter of 2008, we began
negotiating termination agreements with most of our marketing alliance partners
and subsequent to year-end have negotiated termination of nearly all of
them. We received termination settlements of $14.1 million. We have
also undertaken a strategy to rationalize our distribution and logistics system
to focus primarily on our equity production. This
rationalization process is expected to entail significantly reducing or
eliminating our presence in numerous terminals, the amount of ethanol
transported via barge, and the number of railcars we use to distribute
ethanol. In connection with the rationalization, we have subleased or
assigned the majority of our railcar, barge and terminal leases. On
sublease arrangements, we remain secondarily liable to the lessor.
In
January 2009, we sold our interests in Ace Ethanol, LLC and Granite Falls Energy
LLC, recording gains totaling $1.0 million.
Impact of Recently
Issued Accounting Standards
See Note
2, Summary of Critical Accounting Policies - Recent Accounting Pronouncements,
of the Notes to Consolidated Financial Statements.
The
information required by this item is contained in “Item 7 - Management's
Discussion and Analysis of Financial Condition and Results of Operations” and is
incorporated herein by reference.
|
Page
|
|
F-1
|
|
F-2
|
|
F-3
|
|
F-4
|
|
F-5
|
|
F-38
|
|
F-39
|
None
Evaluation
of Disclosure Controls and Procedures
Under the
supervision of, and with the participation of management, including our Chief
Executive Officer, Ronald H. Miller who is also currently serving as our Acting
Chief Financial Officer, the Company carried out an evaluation of the
effectiveness of our disclosure controls and procedures (as defined in Rules
13a-15(e) and 15d-15(e) under the Securities Exchange Act of 1934, as amended
(the “Exchange Act”)) as of the end of the period covered by this
report. Based upon that evaluation, Mr. Miller has concluded that, as
of the end of the period covered by this report, the Company’s disclosure
controls and procedures have been designed and are effective to provide
reasonable assurance that information required to be disclosed in the reports filed or submitted under the Exchange Act is recorded,
processed, summarized and reported within the time periods specified in the
rules and forms of the Securities and Exchange Commission. These
disclosure controls and procedures include, without limitation, controls and
procedures designed to provide reasonable assurance that information required to
be disclosed in such reports is accumulated and communicated to our management,
including Mr. Miller, as appropriate to allow timely decisions regarding the
required disclosure. The design of any system of controls is based in
part upon certain assumptions about the likelihood of future
events. There can be no assurance that any design will succeed in
achieving its stated goal under all potential future conditions, regardless of
how remote.
Changes
in Internal Control over Financial Reporting
Based
upon the evaluation performed by our management, which was conducted with the
participation of Mr. Miller, there has been no change in our internal control
over financial reporting during the fourth quarter of 2008 that has materially
affected, or is reasonably likely to materially affect, our internal control
over financial reporting.
Management’s
Report on Internal Control over Financial Reporting
Our
management is responsible for establishing and maintaining adequate internal
control over financial reporting as such term is defined in Exchange Act Rule
13a–15(f). Management, with the participation of Mr. Miller, assessed
the effectiveness of our internal control over financial reporting as of
December 31, 2008. In making this assessment, management used the
framework set forth in Internal Control-Integrated
Framework issued by the Committee of Sponsoring Organizations of the
Treadway Commission. Based upon this assessment, our management
concluded that, as of December 31, 2008, our internal control over financial
reporting was effective to provide reasonable assurance that the desired control
objectives were achieved.
The
effectiveness of internal control has been audited by Ernst & Young LLP,
independent registered public accounting firm, as stated in their report on page
F-34 included in this 10-K.
Inherent
Limitation of the Effectiveness of Internal Control
A
control system, no matter how well conceived and operated, can only provide
reasonable, not absolute, assurance that the objectives of the internal control
system are met. Because of the inherent limitations of any internal
control system, no evaluation of controls can provide absolute assurance that
all control issues, if any, within a company have been detected.
None.
PART
III
The
information required by this item with respect to our directors, audit
committee, and our audit committee financial experts is incorporated by
reference from the information under the caption “Election of Directors”
contained in our definitive proxy statement for the 2009 Annual Meeting of
Stockholders. The required information concerning our executive
officers is incorporated by reference from the information under the caption
“Executive Officers of the Registrant” contained in our definitive proxy
statement for the 2009 Annual Meeting of Stockholders. The
required information concerning our adoption of a code of ethics that applies to
our chief executive officer, principal financial officer, principal accounting
officer or controller or persons performing similar functions and the
availability of this code of ethics upon written request is contained in “Part I
– Item 1 – Business – Available Information” of this report.
The
required information concerning compliance with Section 16(a) of the Exchange
Act is incorporated by reference from the information under the caption “Section
16(a) Beneficial Ownership Reporting Compliance” contained in our definitive
proxy statement for the 2009 Annual Meeting of Stockholders.
The
information required by this item is incorporated by reference from the
information under the captions “Executive Compensation” in our definitive proxy
statement for the 2009 Annual Meeting of Stockholders.
The
information required by this item is incorporated by reference from the
information under the caption “Stock Ownership of Certain Beneficial Owners and
Management” and “Executive Compensation - Equity Compensation Plan Information”
in our definitive proxy statement for the 2009 Annual Meeting of
Stockholders.
The
information required by this item is incorporated by reference from the
information contained under the caption “Executive Compensation - Certain
Relationships and Related Transactions” in our definitive proxy statement for
the 2009 Annual Meeting of Stockholders.
The
information required by this item is incorporated by reference from the
information under the caption “Ratification of Appointment of Independent
Auditors - Principal Accounting Firm Fees” and “Ratification of Appointment of
Independent Auditors – Audit Committee’s Pre-Approval Policies and Procedures”
contained in our definitive proxy statement for the 2009 Annual Meeting of
Stockholders.
PART
IV
(a)
|
Index
to exhibits, financial statements and
schedules.
|
|
(1)
|
The
following consolidated financial statements and reports are included
beginning on page F-1 hereof:
|
|
Consolidated
Statements of Operations — For the years ended December 31, 2008, 2007,
and 2006.
|
|
Consolidated
Balance Sheets — December 31, 2008 and
2007.
|
|
Consolidated
Statements of Stockholders’ Equity (Deficit) — For the years ended
December 31, 2008, 2007, and 2006.
|
|
Consolidated
Statements of Cash Flows — For the years ended December 31, 2008, 2007,
and 2006.
|
Notes to
Consolidated Financial Statements.
|
Reports
of Independent Registered Public Accounting
Firm.
|
|
(2)
|
The
following consolidated financial statement schedule of the Company is
included on page F-35 hereof:
|
SCHEDULE
II Valuation
and Qualifying Accounts
All other
financial statements and schedules not listed have been omitted since the
required information is included in the consolidated financial statements or the
notes thereto, or is not applicable or required.
(3) Exhibits
required by Item 601 of Regulation S-K:
EXHIBIT
INDEX
Exhibit
Number
|
|
Description
|
|
|
|
3.11
|
|
Amended
and Restated Certificate of Incorporation of Aventine Renewable Energy
Holdings, Inc.
|
|
|
|
3.21
|
|
Amended
and Restated Bylaws of Aventine Renewable Energy Holdings,
Inc.
|
|
|
|
4.11
|
|
Registration
Rights Agreement dated as of December 12, 2005 among Aventine Renewable
Energy Holdings, Inc., the Investor Holders and the Management Holders
named therein
|
|
|
|
4.2
|
|
Indenture,
dated as of March 27, 2007, among Aventine Renewable Energy Holdings,
Inc., the subsidiary guarantors named therein, and Wells Fargo Bank, N.A.
and the form of note (incorporated by reference to Exhibit 4. 1
of Aventine’s Current Report on Form 8-K filed on April 2,
2007)
|
|
|
|
10.1
|
|
Lease
Agreement, dated as of October 31, 2006 by and between the Indiana Port
Commission and Aventine Renewable Energy – Mt. Vernon, LLC (the “Mt.
Vernon Lease Agreement”) (incorporated by reference to Exhibit 10.1 of
Aventine’s Annual Report on Form 10-K filed on March 5,
2007)
|
|
|
|
10.1.1
|
|
First
Amendment to Mt. Vernon Lease Agreement, dated as of June 14, 2007
(incorporated by reference to Exhibit 10.1.1 of Aventine’s Annual Report
on Form 10-K
|
|
filed
on March 5, 2008)
|
|
|
10.1.2
|
Second
Amendment to Mt. Vernon Lease Agreement, dated as of October 18, 2007
(incorporated by reference to Exhibit 10.1.2 of Aventine’s Annual Report
on Form 10-K filed on March 5, 2008)
|
|
|
10.1.3
|
Third
Amendment to Mt. Vernon Lease Agreement, dated as of January 26, 2008
(incorporated by reference to Exhibit 10.1.3 of Aventine’s Annual Report
on Form 10-K filed on March 5, 2008)
|
|
|
10.1.4
|
Fourth
Amendment to Mt. Vernon Lease Agreement, dated as of June 19,
2008
|
|
|
10.1.5
|
Fifth
Amendment to Mt. Vernon Lease Agreement, dated as of December 18,
2008
|
|
|
10.1.6
|
Sixth
Amendment to Mt. Vernon Lease Agreement, dated as of February 12,
2009
|
|
|
10.21
|
Rights
Agreement dated as of December 19, 2005 between Aventine Renewable Energy
Holdings. Inc. and American Stock Transfer & Trust Company, as Rights
Agent
|
|
|
10.34
|
Advance
Work Agreement, dated as of March 12, 2007, between the Company and
Delta-T Corporation, for the purchase of plant equipment in advance of the
completion of negotiations of an engineering, procurement and construction
agreement with Kiewit Energy Company
|
|
|
10.44
|
Pre-engineering,
procurement and construction consulting and contracting services contract,
dated as of March 17, 2007, between the Company and Kiewit Energy Company,
for the performance of certain tasks related to the design and
construction of the Company’s proposed Aurora, Nebraska ethanol
facility
|
|
|
10.55
|
Engineering,
Procurement and Construction Services Fixed Price Contract, dated as of
May 31, 2007, between Aventine Renewable Energy-Aurora West, LLC and
Kiewit Energy Company**
|
|
|
10.5.1
|
Amendment
to Engineering, Procurement and Construction Services Fixed Price
Contract, dated as of October 1, 2008, between Aventine Renewable Energy –
Aurora West, LLC and Kiewit Energy Company
|
|
|
10.5.2
|
Change
Order Number 123108AW to Engineering, Procurement and Construction
Services Fixed Price Contract, dated December 31, 2008, between Aventine
Renewable Energy – Aurora West, LLC and Kiewit Energy
Company
|
|
|
10.5.3
|
Aurora
West EPC Termination Letter from Kiewit Energy Company dated as of March
6, 2009
|
|
|
10.65
|
Engineering,
Procurement and Construction Services Fixed Price Contract, dated as of
May 31, 2007, between Aventine Renewable Energy-Mt. Vernon, LLC and Kiewit
Energy Company**
|
|
|
10.6.1
|
Change
Order Number 123108MV to Engineering, Procurement and Construction
Services Fixed Price Contract, dated December 31, 2008, between Aventine
Renewable Energy – Mt. Vernon, LLC and Kiewit Energy
Company
|
|
|
10.6.2
|
Mt.
Vernon EPC Termination Letter from Kiewit Energy Company dated as of March
6, 2009
|
|
|
10.75
|
Parent
Guaranty Agreement, dated as of August 6, 2007, between the Company and
Kiewit Energy Company
|
|
|
10.85
|
Parent
Guaranty Agreement, dated as of August 6, 2007, between the Company and
Kiewit Energy Company
|
|
|
10.9*
|
Non-Employee
Director Compensation Schedule
|
10.106*
|
Form
of Performance Stock Unit Award Agreement (2003 Stock Incentive
Plan)
|
|
|
10.116*
|
Form
of Stock Option Award Agreement (2003 Stock Incentive
Plan)
|
|
|
10.126*
|
Form
of Restricted Stock Award Agreement (2003 Stock Incentive
Plan)
|
|
|
10.136*
|
Form
of Non-employee Director Restricted Stock Unit Award Agreement (2003 Stock
Incentive Plan)
|
|
|
10.14
|
Purchase
Agreement, dated as of March 21, 2007, among the Company, the subsidiary
guarantors named therein and J.P. Morgan Securities, Inc., as
representative of several initial purchasers (incorporated by reference to
Exhibit 10.1 of Aventine’s Current Report on Form 8-K filed on March 27,
2007)
|
|
|
10.15
|
Credit
Agreement, dated as of March 23, 2007, by and among Aventine Renewable
Energy, Inc., Aventine Renewable Energy — Mt. Vernon, LLC and Aventine
Renewable Energy — Aurora West, LLC, the other Loan Parties thereto, the
lenders thereto and JPMorgan Chase Bank, N.A., as administrative agent
(incorporated by reference to Exhibit 10.1 of Aventine’s Current Report on
Form 8-K filed on March 26, 2007)
|
|
|
10.15.1
|
First
amendment to Credit Agreement, dated as of March 10, 2009, by and among
Aventine Renewable Energy, Inc., Aventine Renewable Energy — Mt. Vernon,
LLC and Aventine Renewable Energy — Aurora West, LLC, the other Loan
Parties thereto, the lenders thereto and JPMorgan Chase Bank, N.A., as
administrative agent.
|
|
|
10.15.2
|
Letter
agreement dated March 12, 2009, related to the Credit Agreement, dated as
of March 23, 2007, by and among Aventine Renewable Energy, Inc., Aventine
Renewable Energy — Mt. Vernon, LLC and Aventine Renewable Energy — Aurora
West, LLC, the other Loan Parties thereto, the lenders thereto and
JPMorgan Chase Bank, N.A., as administrative agent.
|
|
|
10.16*
|
Aventine
Renewable Energy Holdings, Inc. 2003 Stock Incentive Plan (Amended and
Restated as of April 16, 2007) (incorporated by reference to Exhibit 10.1
of Aventine’s Current Report on Form 8-K filed on April 16,
2007)
|
|
|
10.172*
|
Stock
Option Award Agreement for Ajay Sabherwal dated November 14,
2005
|
|
|
10.182*
|
Amendment
to Stock Option Award Agreement for Ajay Sabherwal dated December 30,
2005
|
|
|
10.19
|
Settlement
and Release Agreement, dated as of February 27, 2008, by and among the
Company, The Williams Companies, Inc. and Williams Energy Services, LLC
(incorporated by reference to Exhibit 10.21 of Aventine’s Annual Report on
Form 10-K filed on March 5, 2008)
|
|
|
21.1
|
List
of subsidiaries of the Registrant
|
|
|
23.1
|
Consent
of Ernst & Young LLP
|
|
|
31.1
|
Certificate
of Chief Executive Officer of Aventine Renewable Energy Holdings, Inc.
pursuant to Rule 13a-14(a) under the Securities Exchange Act of
1934
|
|
|
31.2
|
Certificate
of Chief Financial Officer of Aventine Renewable Energy Holdings, Inc.
pursuant to Rule 13(a)-14(a) under the Securities Exchange Act of
1934
|
|
|
32.1
|
Certification
of the Chief Executive Officer pursuant to 18 U.S.C. Section 1350, as
adopted pursuant to Section 906 of the Sarbanes-Oxley Act of
2002
|
|
|
32.2
|
Certification
of the Chief Financial Officer pursuant to 18 U.S.C. Section 1350, as
adopted pursuant to Section 906 of the Sarbanes-Oxley Act of
2002
|
1 Filed
with the registration statement on Form S-1 (333-132860) on March 30,
2006.
2 Filed
with the amended registration statement on Form S-1/A (333-132860) on June 13,
2006.
3 Filed
with the amended registration statement on Form S-1/A (333-132881) on July 24,
2006.
4 Filed
with Aventine’s quarterly report on Form 10-Q on May 9, 2007
5 Filed
with Aventine’s quarterly report on Form 10-Q on August 10, 2007.
6 Filed
with Aventine’s Current Report on Form 8-K on February 27, 2007.
* Compensatory
plan or arrangement.
**
|
Application
was made to the Securities and Exchange Commission to seek confidential
treatment of certain provisions. Omitted material for which
confidential treatment was requested and granted has been filed separately
with the Securities and Exchange
Commission.
|
SIGNATURES
Pursuant
to the requirements of Section 13 or 15(d) of the Securities Exchange Act of
1934, the Registrant has duly caused this report to be signed on its behalf by
the undersigned, thereunto duly authorized, in the City of Pekin, State of
Illinois, on the 16th day of March 2009.
AVENTINE
RENEWABLE ENERGY HOLDINGS, INC.
By: /s/ William J.
Brennan
Name:
William J. Brennan
Title:
Principal Accounting Officer
Pursuant
to the requirements of the Securities Exchange Act of 1934, this report has been
signed below by the following persons in the capacities and on the dates
indicated.
Signature
|
Title
|
Date
|
|
|
|
By: /s/
Ronald H.
Miller
|
President
and Chief Executive
|
March
16,
2009
|
Ronald H. Miller
|
Officer
and Director
|
|
|
(Principal
Executive Officer and
|
|
|
acting
Principal Financial Officer)
|
|
|
|
|
By: /s/
William J.
Brennan
|
Chief
Accounting and Compliance
|
March
16,
2009
|
William J. Brennan
|
Officer
(Principal Accounting Officer)
|
|
|
|
|
By: /s/
Bobby
Latham
|
Non-Executive
Chairman of
|
March
16,
2009
|
Bobby Latham
|
the
Board and Director
|
|
|
|
|
By: /s/
Leigh J.
Abramson
|
Director
|
March
16,
2009
|
Leigh J. Abramson
|
|
|
|
|
|
By: /s/
Theodore H.
Butz
|
Director
|
March
16,
2009
|
Theodore H. Butz
|
|
|
|
|
|
By: /s/
Richard A. Derbes
|
Director
|
March
16,
2009
|
Richard A. Derbes
|
|
|
|
|
|
By: /s/
Farokh S.
Hakimi
|
Director
|
March
16,
2009
|
Farokh S. Hakimi
|
|
|
|
|
|
By: /s/
Michael C.
Hoffman
|
Director
|
March
16,
2009
|
Michael C. Hoffman
|
|
|
|
|
|
By: /s/ Wayne D.
Kuhn
|
Director
|
March
16,
2009
|
Wayne D. Kuhn
|
|
|
|
|
|
By: /s/ Arnold M.
Nemirow
|
Director
|
March
16,
2009
|
Arnold M. Nemirow
|
|
|
|
|
|
Consolidated
Statements of Operations
|
|
Year
ended December 31,
|
|
|
|
2008
|
|
|
2007
|
|
|
2006
|
|
(In thousands except
per share amounts)
|
|
|
|
|
|
|
|
|
|
Net
sales
|
|
$ |
2,248,301 |
|
|
$ |
1,571,607 |
|
|
$ |
1,592,420 |
|
Cost
of goods sold
|
|
|
2,239,340 |
|
|
|
1,497,807 |
|
|
|
1,460,806 |
|
Gross
profit
|
|
|
8,961 |
|
|
|
73,800 |
|
|
|
131,614 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Selling,
general and administrative expenses
|
|
|
35,410 |
|
|
|
36,367 |
|
|
|
28,328 |
|
Demobilization
costs associated with expansion projects
|
|
|
9,874 |
|
|
|
- |
|
|
|
- |
|
Impairment
of plant development costs
|
|
|
1,557 |
|
|
|
- |
|
|
|
- |
|
Other
income
|
|
|
(2,936 |
) |
|
|
(1,113 |
) |
|
|
(3,389 |
) |
Operating
income (loss)
|
|
|
(34,944 |
) |
|
|
38,546 |
|
|
|
106,675 |
|
Other
income (expense):
|
|
|
|
|
|
|
|
|
|
|
|
|
Loss
on sale of auction rate securities
|
|
|
(31,601 |
) |
|
|
- |
|
|
|
- |
|
Interest
expense
|
|
|
(5,077 |
) |
|
|
(16,240 |
) |
|
|
(9,348 |
) |
Interest
income
|
|
|
3,040 |
|
|
|
12,432 |
|
|
|
4,771 |
|
Loss
on early extinguishment of debt
|
|
|
- |
|
|
|
- |
|
|
|
(14,598 |
) |
Gain
(loss) on derivative transactions
|
|
|
17,110 |
|
|
|
(78 |
) |
|
|
3,654 |
|
Loss
on marketing alliance investment
|
|
|
(4,326 |
) |
|
|
- |
|
|
|
- |
|
Minority
interest
|
|
|
1,230 |
|
|
|
(1,338 |
) |
|
|
(4,568 |
) |
Income
(loss) before income taxes
|
|
|
(54,568 |
) |
|
|
33,322 |
|
|
|
86,586 |
|
Income
tax expense/
(benefit)
|
|
|
(7,472 |
) |
|
|
(477 |
) |
|
|
31,685 |
|
Net
income (loss)
|
|
$ |
(47,096 |
) |
|
$ |
33,799 |
|
|
$ |
54,901 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income
(loss) per common share—basic
|
|
$ |
(1.12 |
) |
|
$ |
0.81 |
|
|
$ |
1.43 |
|
Basic
weighted-average number of shares
|
|
|
42,136 |
|
|
|
41,886 |
|
|
|
38,411 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income
(loss) per common share—diluted
|
|
$ |
(1.12 |
) |
|
$ |
0.80 |
|
|
$ |
1.39 |
|
Diluted
weighted-average number of common and common equivalent
shares
|
|
|
42,136 |
|
|
|
42,351 |
|
|
|
39,639 |
|
The
accompanying notes are an integral part of the consolidated financial
statements.
Consolidated
Balance Sheets
|
|
December
31,
|
|
|
|
2008
|
|
|
2007
|
|
(In thousands except
share and per share amounts)
|
|
|
|
|
|
|
Assets
|
|
|
|
|
|
|
Current
assets:
|
|
|
|
|
|
|
Cash
and equivalents
|
|
$ |
23,339 |
|
|
$ |
17,171 |
|
Short-term
investments
|
|
|
- |
|
|
|
211,500 |
|
Accounts
receivable, net of allowance for doubtful accounts of
|
|
|
|
|
|
|
|
|
$272
in 2008 and $48 in 2007
|
|
|
55,888 |
|
|
|
73,058 |
|
Inventories
|
|
|
85,421 |
|
|
|
81,488 |
|
Income
taxes receivable
|
|
|
15,135 |
|
|
|
11,962 |
|
Prepaid
expenses and other
|
|
|
10,198 |
|
|
|
12,816 |
|
Total
current assets
|
|
|
189,981 |
|
|
|
407,995 |
|
|
|
|
|
|
|
|
|
|
Property,
plant and equipment, net
|
|
|
107,168 |
|
|
|
111,867 |
|
Construction
in process
|
|
|
493,969 |
|
|
|
226,410 |
|
Deferred
tax assets
|
|
|
- |
|
|
|
1,196 |
|
Available
for sale securities
|
|
|
673 |
|
|
|
- |
|
Investment
in marketing alliance partners, at cost
|
|
|
1,000 |
|
|
|
6,000 |
|
Other
assets
|
|
|
6,668 |
|
|
|
8,717 |
|
Total
assets
|
|
$ |
799,459 |
|
|
$ |
762,185 |
|
Liabilities
and Stockholders’ Equity
|
|
|
|
|
|
|
|
|
Current
liabilities:
|
|
|
|
|
|
|
|
|
Accounts
payable
|
|
$ |
110,903 |
|
|
$ |
91,871 |
|
Senior
unsecured 10% fixed-rate notes
|
|
|
300,000 |
|
|
|
- |
|
Secured
revolving credit facility
|
|
|
52,200 |
|
|
|
- |
|
Accrued
interest
|
|
|
7,500 |
|
|
|
7,500 |
|
Accrued
liabilities
|
|
|
3,517 |
|
|
|
3,625 |
|
Other
current liabilities
|
|
|
9,900 |
|
|
|
1,622 |
|
Total
current liabilities
|
|
|
484,020 |
|
|
|
104,618 |
|
Senior
unsecured 10% fixed -rate notes
|
|
|
- |
|
|
|
300,000 |
|
Deferred
tax liabilities
|
|
|
2,444 |
|
|
|
- |
|
Minority
interest
|
|
|
- |
|
|
|
9,832 |
|
Other
long-term liabilities
|
|
|
4,199 |
|
|
|
3,864 |
|
Total
liabilities
|
|
|
490,663 |
|
|
|
418,314 |
|
|
|
|
|
|
|
|
|
|
Stockholders’
equity:
|
|
|
|
|
|
|
|
|
Common
stock, par value $0.001 per share; 185,000,000 shares authorized,
42,970,988 and 41,734,223, shares outstanding as of December 31, 2008 and
2007, respectively, net of 21,548,640 shares held in treasury as of
December 31, 2008 and 2007, respectively
|
|
|
43 |
|
|
|
42 |
|
Preferred
stock, 50,000,000 shares authorized, no shares issued or
outstanding
|
|
|
- |
|
|
|
- |
|
Additional
paid-in capital
|
|
|
292,984 |
|
|
|
279,218 |
|
Retained
earnings
|
|
|
17,839 |
|
|
|
64,935 |
|
Accumulated
other comprehensive loss, net
|
|
|
(2,070 |
) |
|
|
(324 |
) |
Total
stockholders’ equity
|
|
|
308,796 |
|
|
|
343,871 |
|
Total
liabilities and stockholders’ equity
|
|
$ |
799,459 |
|
|
$ |
762,185 |
|
The
accompanying notes are an integral part of the consolidated financial
statements.
Consolidated
Statements of Stockholders’ Equity (Deficit)
|
|
Treasury
|
|
|
Common
Stock
|
|
|
Additional Paid-In
|
|
|
Retained
|
|
|
Accumulated
Other Compre-hensive
|
|
|
Total
Stockholders’
|
|
(In
thousands except number of shares)
|
|
Shares
|
|
|
Shares
|
|
|
Amount
|
|
|
Capital
|
|
|
Earnings
|
|
|
Loss
|
|
|
Equity/(Deficit)
|
|
Balance
at December 31, 2005
|
|
|
21,179,025 |
|
|
|
35,145,253 |
|
|
|
35 |
|
|
|
4,191 |
|
|
|
(24,013 |
) |
|
|
(867 |
) |
|
|
(20,654 |
) |
Issuance
of common stock
|
|
|
|
|
|
|
6,410,256 |
|
|
|
7 |
|
|
|
260,883 |
|
|
|
|
|
|
|
- |
|
|
|
260,890 |
|
Tax
benefit of stock option exercises
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
3,687 |
|
|
|
|
|
|
|
|
|
|
|
3,687 |
|
Stock
option exercises
|
|
|
|
|
|
|
268,707 |
|
|
|
|
|
|
|
220 |
|
|
|
|
|
|
|
|
|
|
|
220 |
|
Repurchase
of common stock for the treasury
|
|
|
50,000 |
|
|
|
(50,000 |
) |
|
|
|
|
|
|
(1,152 |
) |
|
|
|
|
|
|
|
|
|
|
(1,152 |
) |
Stock-based
compensation
|
|
|
|
|
|
|
- |
|
|
|
|
|
|
|
6,426 |
|
|
|
|
|
|
|
|
|
|
|
6,426 |
|
Issuance
of restricted stock awards and amortization of unearned
compensation
|
|
|
|
|
|
|
8,060 |
|
|
|
|
|
|
|
52 |
|
|
|
|
|
|
|
|
|
|
|
52 |
|
Comprehensive
income:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net
income
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
54,901 |
|
|
|
|
|
|
|
54,901 |
|
Total
comprehensive income
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
54,901 |
|
Adjustment
to initially apply SFAS 158, net of tax of $109
|
|
|
|
|
|
|
- |
|
|
|
- |
|
|
|
- |
|
|
|
- |
|
|
|
(207 |
) |
|
|
(207 |
) |
Balance
at December 31, 2006
|
|
|
21,229,025 |
|
|
|
41,782,276 |
|
|
|
42 |
|
|
|
274,307 |
|
|
|
30,888 |
|
|
|
(1,074 |
) |
|
|
304,163 |
|
Tax
benefit of stock option exercises
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
180 |
|
|
|
|
|
|
|
|
|
|
|
180 |
|
Stock
option exercises
|
|
|
|
|
|
|
201,031 |
|
|
|
|
|
|
|
510 |
|
|
|
|
|
|
|
|
|
|
|
510 |
|
Repurchase
of common stock for the treasury
|
|
|
319,615 |
|
|
|
(319,615 |
) |
|
|
|
|
|
|
(2,983 |
) |
|
|
|
|
|
|
|
|
|
|
(2,983 |
) |
Cumulative
effect FIN 48 adoption
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
248 |
|
|
|
|
|
|
|
248 |
|
Stock-based
compensation
|
|
|
|
|
|
|
- |
|
|
|
|
|
|
|
6,811 |
|
|
|
|
|
|
|
|
|
|
|
6,811 |
|
Issuance
of restricted stock awards and amortization of unearned
compensation
|
|
|
|
|
|
|
70,531 |
|
|
|
|
|
|
|
393 |
|
|
|
|
|
|
|
|
|
|
|
393 |
|
Comprehensive
income:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net
income
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
33,799 |
|
|
|
|
|
|
|
33,799 |
|
Pension
and postretirement liability adjustment, net of tax
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
750 |
|
|
|
750 |
|
Total
comprehensive income
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
34,549 |
|
Balance
at December 31, 2007
|
|
|
21,548,640 |
|
|
|
41,734,223 |
|
|
|
42 |
|
|
|
279,218 |
|
|
|
64,935 |
|
|
|
(324 |
) |
|
|
343,871 |
|
Tax
withholding for restricted stock vesting
|
|
|
|
|
|
|
(342 |
) |
|
|
|
|
|
|
(57 |
) |
|
|
|
|
|
|
|
|
|
|
(57 |
) |
Stock
option exercises (forfeitures)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(24 |
) |
|
|
|
|
|
|
|
|
|
|
(24 |
) |
Stock-based
compensation
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
5,729 |
|
|
|
|
|
|
|
|
|
|
|
5,729 |
|
Purchase
of minority interest
|
|
|
|
|
|
|
1,000,000 |
|
|
|
1 |
|
|
|
6,618 |
|
|
|
|
|
|
|
|
|
|
|
6,619 |
|
Issuance
of Common Stock
|
|
|
|
|
|
|
237,107 |
|
|
|
|
|
|
|
1,500 |
|
|
|
|
|
|
|
|
|
|
|
1,500 |
|
Comprehensive
(loss):
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net
(loss)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(47,096 |
) |
|
|
|
|
|
|
(47,096 |
) |
Pension
and postretirement liability adjustment, net of tax
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(1,746 |
) |
|
|
(1,746 |
) |
Total
comprehensive (loss)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(48,842 |
) |
Balance
at December 31, 2008
|
|
|
21,548,640 |
|
|
|
42,970,988 |
|
|
$ |
43 |
|
|
$ |
292,984 |
|
|
$ |
17,839 |
|
|
$ |
(2,070 |
) |
|
$ |
308,796 |
|
The
accompanying notes are an integral part of these consolidated financial
statements.
Consolidated
Statements of Cash Flows
|
|
Year
ended December 31,
|
|
(In
thousands)
|
|
2008
|
|
|
2007
|
|
|
2006
|
|
Operating
Activities
|
|
|
|
|
|
|
|
|
|
Net
income (loss)
|
|
$ |
(47,096 |
) |
|
$ |
33,799 |
|
|
$ |
54,901 |
|
Adjustments
to reconcile net income (loss) to net cash provided by operating
activities:
|
|
|
|
|
|
|
|
|
|
|
|
|
Loss
related to auction rate securities
|
|
|
31,601 |
|
|
|
- |
|
|
|
- |
|
Depreciation
and amortization
|
|
|
15,465 |
|
|
|
13,265 |
|
|
|
4,628 |
|
Loss
on early extinguishment of debt
|
|
|
- |
|
|
|
- |
|
|
|
14,598 |
|
Deferred
income taxes
|
|
|
4,489 |
|
|
|
(6,664 |
) |
|
|
(1,177 |
) |
Loss
(gain) on disposal of fixed assets
|
|
|
194 |
|
|
|
(3 |
) |
|
|
(110 |
) |
Minority
interest
|
|
|
(1,230 |
) |
|
|
1,338 |
|
|
|
4,568 |
|
Stock-based
compensation expense
|
|
|
5,729 |
|
|
|
7,204 |
|
|
|
6,478 |
|
Loss
on marketing alliance investment
|
|
|
4,326 |
|
|
|
- |
|
|
|
- |
|
Impairment
of plant development costs
|
|
|
1,557 |
|
|
|
- |
|
|
|
- |
|
Mark
to market of derivative contracts
|
|
|
- |
|
|
|
- |
|
|
|
839 |
|
Other
|
|
|
(546 |
) |
|
|
180 |
|
|
|
3,687 |
|
Changes
in operating assets and liabilities:
|
|
|
|
|
|
|
|
|
|
|
|
|
Accounts
receivable, net
|
|
|
17,170 |
|
|
|
6,671 |
|
|
|
(33,104 |
) |
Income
tax receivable
|
|
|
(3,173 |
) |
|
|
(5,516 |
) |
|
|
|
|
Inventories
|
|
|
(3,933 |
) |
|
|
(14,437 |
) |
|
|
(12,400 |
) |
Prepaid
expenses and other
|
|
|
1,951 |
|
|
|
(8,701 |
) |
|
|
(5,315 |
) |
Accounts
payable
|
|
|
(8,385 |
) |
|
|
14,429 |
|
|
|
25,914 |
|
Demobilization
costs for expansion projects
|
|
|
9,874 |
|
|
|
- |
|
|
|
- |
|
Accrued
liabilities, including pension and postretirement benefits
|
|
|
7,608 |
|
|
|
6,016 |
|
|
|
(4,058 |
) |
Net
cash provided by operating activities
|
|
|
35,601 |
|
|
|
47,581 |
|
|
|
59,449 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Investing
Activities
|
|
|
|
|
|
|
|
|
|
|
|
|
Additions
to property, plant and equipment, net
|
|
|
(265,878 |
) |
|
|
(235,211 |
) |
|
|
(76,499 |
) |
Purchases
of short-term securities
|
|
|
- |
|
|
|
(690,948 |
) |
|
|
(98,925 |
) |
Redemptions
of short-term securities
|
|
|
179,899 |
|
|
|
578,373 |
|
|
|
- |
|
Investment
in marketing alliance partners
|
|
|
- |
|
|
|
- |
|
|
|
(5,000 |
) |
Increase
in restricted cash for plant expansion
|
|
|
- |
|
|
|
- |
|
|
|
(1,257 |
) |
Release
of restricted cash related to repayment of senior notes
|
|
|
- |
|
|
|
- |
|
|
|
29,762 |
|
Use
of restricted cash for plant expansion
|
|
|
- |
|
|
|
- |
|
|
|
31,857 |
|
Indemnification
proceeds
|
|
|
3,046 |
|
|
|
- |
|
|
|
- |
|
Transaction
costs for purchase of Nebraska Energy interest
|
|
|
(200 |
) |
|
|
- |
|
|
|
- |
|
Proceeds
from the sale of fixed asset
|
|
|
- |
|
|
|
5 |
|
|
|
131 |
|
Net
cash used for investing activities
|
|
|
(83,133 |
) |
|
|
(347,781 |
) |
|
|
(119,931 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
Financing
Activities
|
|
|
|
|
|
|
|
|
|
|
|
|
Proceeds
from issuance of senior unsecured 10% fixed-rate notes
|
|
|
- |
|
|
|
300,000 |
|
|
|
- |
|
Financing
fees and expenses paid
|
|
|
- |
|
|
|
(8,220 |
) |
|
|
- |
|
Net
borrowings from (repayments of) revolving credit
facilities
|
|
|
52,200 |
|
|
|
- |
|
|
|
(1,514 |
) |
Repayment
of senior secured floating rate notes and related premium
|
|
|
- |
|
|
|
- |
|
|
|
(168,899 |
) |
Distribution
to minority shareholders
|
|
|
- |
|
|
|
(1,727 |
) |
|
|
(3,022 |
) |
Proceeds
from issuance of common stock, net
|
|
|
1,500 |
|
|
|
- |
|
|
|
260,890 |
|
Repurchase
of common stock
|
|
|
- |
|
|
|
(2,983 |
) |
|
|
(1,152 |
) |
Proceeds
from stock option exercises
|
|
|
- |
|
|
|
510 |
|
|
|
220 |
|
Net
cash provided by financing activities
|
|
|
53,700 |
|
|
|
287,580 |
|
|
|
86,523 |
|
Net
increase (decrease) in cash and equivalents
|
|
|
6,168 |
|
|
|
(12,620 |
) |
|
|
26,041 |
|
Cash
and equivalents at beginning of year
|
|
|
17,171 |
|
|
|
29,791 |
|
|
|
3,750 |
|
Cash
and equivalents at end of year
|
|
$ |
23,339 |
|
|
$ |
17,171 |
|
|
$ |
29,791 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Supplemental
disclosure of cash flow:
|
|
|
|
|
|
|
|
|
|
|
|
|
Interest
paid
|
|
$ |
31,514 |
|
|
$ |
15,333 |
|
|
$ |
11,162 |
|
Income
taxes paid
|
|
$ |
806 |
|
|
$ |
11,033 |
|
|
$ |
33,161 |
|
The
accompanying notes are an integral part of the consolidated financial
statements.
Notes
to Consolidated Financial Statements
1. Nature
of Operations and Basis of Presentation
Aventine
Renewable Energy Holdings, Inc. and Subsidiaries (the “Company,” “Aventine,”
“we,” “our,” or “us”) is a producer and marketer of ethanol. Our own
production facilities produced 188.8 million gallons of ethanol in 2008 and
192.0 million gallons of ethanol in 2007. We have also been a large
marketer of ethanol, distributing ethanol purchased from other third-party
producers in addition to our own ethanol production. In 2008 and
2007, we distributed 754.3 million gallons and 506.5 million gallons,
respectively, of ethanol produced by others. Taken together, we
marketed and distributed 936.0 million gallons of ethanol in 2008 and 690.2
million gallons of ethanol in 2007. For the years ended December 31,
2008 and 2007, this represents approximately 11% and 10%, respectively, of the
total volume of ethanol sold in the U.S. In addition to producing
ethanol, our facilities also produce several co-products including: corn gluten
feed and meal, corn germ, condensed corn distillers solubles, dried distillers
grain with solubles, wet distillers grain with solubles, carbon dioxide and
brewers’ yeast.
The
accompanying consolidated financial statements on our 2008 financial
statements have been prepared assuming that
the Company will continue as a going concern. The Company’s
independent registered public accounting firm’s report issued in the Annual
Report on Form 10-K included an explanatory paragraph describing the existence
of conditions that raise substantial doubt about the Company’s ability to
continue as a going concern, including significant losses and limited access to
additional liquidity. The financial statements do not include any
adjustments relating to the recoverability and classification of asset carrying
amounts or the amount of and classification of liabilities that may result
should the Company be unable to continue as a going concern.
As a
result of ethanol industry conditions that have negatively affected our
business, we do not currently
have sufficient liquidity to meet our anticipated working capital, debt service
and other liquidity needs. In particular, we do not expect to have
adequate liquidity to satisfy the $15 million interest payment due on April 1,
2009 on our outstanding senior unsecured 10% fixed-rate notes or the $24.4
million due to our EPC contractor, Kiewit Energy Company (“Kiewit”). In
addition, we are currently in default under our outstanding 10% fixed-rate notes
which permits the holders thereof to accelerate the $300 million principal
amount thereof upon 60 days notice. The default under our 10% fixed rate notes
constitutes an event of default under our secured revolving credit facility,
which has been waived by lenders under our secured revolving credit facility
until April 15, 2009. As a result, our 2008 financial statements include an
explanatory paragraph by our independent registered public accounting firm
describing the substantial doubt as to our ability to continue as a going
concern.
As of
March 12, 2009, $22.2
million in letters of credit and $16.5 million in revolving loans were
outstanding under the amended secured revolving credit
facility. After giving effect to the recent amendment to our secured
revolving credit facility, we had $0.7 million of cash and $6.6
million of additional borrowing availability thereunder as of such
date. All of our cash receipts are automatically applied to
reduce amounts outstanding under our amended secured revolving credit facility
and to cash collateralize our letters of credit. As we continue to
reduce the number of gallons of ethanol we sell and hold in inventory, working
capital available to support borrowings under our secured revolving credit
facility will reduce proportionately.
On March
10, 2009, we amended our secured revolving credit facility. The
amendment to our secured revolving credit facility requires us to successfully
complete an exchange offer of our outstanding
senior
unsecured 10% fixed-rate notes for a like principal amount of a new series of
“pay-in-kind” notes. We expect the “pay in kind” notes to (i) require no cash
interest prior to April 1, 2010, (ii) require an increase in the interest rate
to 12% per annum and (iii) grant a second lien on substantially all of our
assets which must be contractually subordinated to the obligations under our
secured revolving credit facility. In addition, to encourage holders
of our senior unsecured 10% fixed-rate notes to participate in the exchange
offer, we expect to need to offer the holders of our senior unsecured 10%
fixed-rate notes 8.4 million shares of our common stock (representing
approximately 19.9% of our currently outstanding shares of common
stock). There can be no assurances, however, that the required
percentage or any holders of the senior unsecured 10% fixed-rate notes will
agree to an exchange on these terms or at all. Failure to have the
holders of 80% of the existing senior unsecured 10% fixed-rate notes commit to
participate in the exchange by March 31, 2009 or the failure to consummate the
exchange for 90% of the existing senior unsecured 10% fixed-rate notes by April
15, 2009 would be an event of default under our secured revolving credit
facility.
Even if
we are successful with the senior unsecured 10% fixed-rate note exchange offer,
we do not expect to have sufficient liquidity to meet anticipated working
capital, debt service and other liquidity needs during the current year unless
we experience a significant improvement in ethanol margins or obtain other
sources of liquidity. Based on the current spread between corn and
ethanol prices, the industry is operating at or near breakeven cash
margins. We experienced negative gross margins during the second half
of 2008 and expect negative gross margins to continue through the first quarter
of 2009 due in part to our fixed price obligations to purchase corn and natural
gas at above current market prices. The current spread between
ethanol and corn prices cannot support the long-term viability of the U.S.
ethanol industry in general or us in particular.
In
addition, although we suspended construction at both Aurora West and Mt. Vernon
during the fourth quarter, we continue to have construction payment obligations
to Kiewit. On March 9, 2009, the Company received a notice from
Kiewit cancelling the engineering, construction and procurement contracts for
Aurora West and Mt. Vernon, referencing our failure to make a recent payment
under the change order agreements dated December 31, 2008. As a
result, all remaining payments due to it and its sub-contractors totaling $24.4
million at February 28, 2009 are due and payable. We are currently
engaged in discussions with Kiewit to negotiate a payment schedule that falls
within the economic constraints with which we are currently
operating. We cannot give you any assurance that we will reach an
agreement with Kiewit that works within our existing liquidity
constraints.
Because
our obligations to Kiewit are past due, the liens securing these obligations
violate the terms of our 10% fixed rate notes and constitute a default
thereunder. Unless such default is cured through payment, the release of the
liens, a negotiated resolution or otherwise, the holders of our 10% fixed rate
notes may accelerate the $300 million principal amount thereof upon 60 days
notice. In addition, the default under our 10% fixed rate notes constitutes an
event of default under our secured revolving credit facility, which is our only
current source of liquidity. We have obtained a waiver from the lenders under
our secured revolving credit facility until April 15, 2009. Any
foreclosure on such liens by Kiewit would constitute an event of default under
our amended secured revolving credit facility that is not covered by the
waiver.
We remain
contractually obligated to complete the suspended plants at Aurora and Mt.
Vernon as well as an additional plant at Mt. Vernon capable of producing 110
million gallons of ethanol annually and may incur significant penalties because
of our failure to complete these facilities as previously
scheduled.
Although
we are actively pursuing a number of liquidity alternatives, including the
exchange offer for our senior unsecured 10% fixed-rate notes, seeking additional
debt and equity financing and a potential sale of all or part of the company,
there can be no assurance we will be successful. If we cannot obtain
sufficient
liquidity in the very near-term, we may need to seek to restructure under
Chapter 11 of the U.S. Bankruptcy Code.
We were
acquired by the Morgan Stanley Capital Partners funds (“MSCP”) from a subsidiary
of The Williams Companies, Inc. on May 30, 2003. The acquisition was
accounted for as a purchase business combination in accordance with Statement of
Financial Accounting Standards No. 141 (“SFAS 141”), Business
Combinations.
Effective
July 5, 2006, we completed an initial public offering of 9,058,450 shares of our
common stock, $0.001 par value, at a gross per share price of $43.00 (the
“initial public offering”). The Company sold 6,410,256 shares and
received approximately $260.9 million in proceeds, net of discounts and
commissions, from this initial public offering. Existing shareholders
and management also sold 2,648,194 shares of common stock during the initial
public offering, which includes 268,707 shares issued from the exercise of
outstanding options. Immediately following our initial public
offering, we had 41,831,651 shares of common stock issued and
outstanding.
The
Company adopted Financial Accounting Standards Board (“FASB”) Statement of
Financial Accounting Standards No. 157 (“SFAS 157”), Fair Value Measurements, and
FASB Statement of Financial Accounting Standards No. 159 (“SFAS 159”), The Fair Value Option for Financial
Assets and Financial Liabilities Including an amendment of FASB Statement No.
115, effective on January 1, 2008. See Note 9 for additional
information regarding the adoption of SFAS 157 and SFAS 159 by the
Company.
On
October 13, 2008, the Company completed its purchase of the 21.58% of Nebraska
Energy, LLC (“NELLC”) that it did not already own from Nebraska Energy
Cooperative, Inc. (“NEC”). The Company issued 1 million shares of its
common stock, with an estimated value of approximately $6.6 million, in exchange
for the 21.58% interest. The aggregate value of $6.6 million, or
$6.62 per share, was based on the average of Aventine's closing stock price for
the four trading days immediately before the acquisition announcement date, the
acquisition announcement date and the four trading days immediately after the
acquisition announcement date on July 31, 2008. The purchase was accounted
for under the purchase method of accounting in accordance with the provisions of
SFAS 141.
As a
result of our acquisition of the remaining interest in NELLC, NELLC became a
guarantor under our secured revolving credit facility and senior unsecured 10%
fixed-rate bond indenture on October 22, 2008. As of this same date,
all of the assets of NELLC are now collateral under our secured revolving credit
facility.
2. Summary
of Accounting Policies
Principles
of Consolidation
The
accompanying consolidated financial statements include the accounts of Aventine
and its subsidiaries. All significant intercompany transactions and
accounts have been eliminated in consolidation.
Prior to
October 13, 2008, Aventine owned 78.4% of NELLC and the remaining 21.58% of
NELLC was owned by NEC. Aventine included in its consolidated
financial statements all of the revenues and expenses of NELLC and the interest
therein of NEC was reflected as minority interest.
On
October 13, 2008, the Company completed its purchase of the 21.58% of NELLC that
it did not already own from NEC. The Company issued 1 million shares
of its common stock, resulting in a purchase
price of
$6.8 million, including related costs. As a result of the
acquisition, the Company no longer accounts for minority interest previously
held by NEC.
The
purchase was accounted for under the purchase method of accounting in accordance
with the provisions of SFAS No. 141. The purchase accounting
allocation related to the acquisition has been recorded in the accompanying
consolidated financial statements as of, and for the period subsequent to
October 13, 2008. The estimated fair value of assets acquired and
liabilities assumed was $10.4 million and $1.7 million,
respectively. The excess of the fair value of the acquired net assets
over the purchase price was allocated to reduce the carrying values of net book
value of property, plant, and equipment by $1.9 million.
Uses
of Estimates
The
preparation of financial statements in conformity with U.S. generally accepted
accounting principles requires management to make estimates and assumptions that
affect the reported amounts of assets and liabilities, and the disclosure of
contingent assets and liabilities at the date of the financial statements, as
well as amounts of revenue and expenses during the reporting
periods. Actual results could differ from those
estimates.
Industry
Segments
We
operate in one reportable segment, the manufacture and marketing of fuel-grade
ethanol.
Revenue
Recognition
Revenue
is generally recognized when title to products is transferred to an unaffiliated
customer as long as the sales price is fixed or determinable and collectibility
is reasonably assured. For the majority of sales, this generally
occurs after the product has been offloaded at the customers’
site. For others, the transfer of title occurs at the shipment
origination point. The majority of sales are invoiced at the final
per unit price which may be a previously contracted fixed price or a market
price at the time of shipment. Other sales are invoiced and the
initial receipts are collected based upon a provisional price, and such sales
are adjusted to a final price based upon a monthly-average spot market
price. Sales are made under normal terms and usually do not require
collateral.
The
Company also markets ethanol for other third-party
producers. Revenues from such non-Company produced gallons are
generally recorded on a gross basis in the accompanying statements of
operations, as the Company takes title to the product, assumes all risks
associated with the purchase and sale of such gallons and is considered the
primary obligor on the sale. Transactions entered into with the same
counterparty which have been negotiated in contemplation of one another are
recorded on a net basis.
The
majority of sales are based upon a delivered price, which includes a cost for
freight. In such cases, the sales price, including the cost of
delivery plus any respective motor fuel excise taxes, is invoiced and included
in revenue. If title transfers at the shipment origination point, the
customer generally is responsible for freight costs, and the company does not
recognize such freight costs in its financial statements.
We
consider all highly liquid short-term investments purchased with a maturity of
three months or less to be cash equivalents. Cash equivalents are
carried at cost, which approximates fair value.
Short-Term
Investments
At
December 31, 2008, we held no short-term investments. At December 31,
2007, we had invested $211.5 million in taxable auction rate securities (“ARS”)
which we classified as current assets.
Prior to
December 31, 2007, we began to exit our position in these securities and
continued to do so in early 2008. During 2008, we liquidated all of
the auction rate securities we held, incurring a loss of $31.6
million.
Accounts
Receivable and Concentration of Credit Risk
Accounts
receivable are recorded on a gross basis, with no discounting, less an allowance
for doubtful accounts. Management estimates the allowance for
doubtful accounts based on existing economic conditions, the financial
conditions of the customers, and the amount and age of past due
accounts.
The Company sells ethanol to most of the major integrated
oil companies and a significant number of large, independent refiners and
petroleum wholesalers. Our trade receivables result primarily from
our ethanol marketing operations. As a general policy, collateral is
not required for receivables, but
customers’ financial condition and
creditworthiness are evaluated regularly. Credit risk
concentration related to our accounts receivable results from our top 10
customers having generated 47% and 67% of our consolidated sales revenue for the
years ended December 31, 2008 and 2007, respectively. We had no
customers that accounted for 10% or more of our consolidated revenue in
2008. In 2007, our three largest customers accounted for
approximately 15%, 11% and 10% of our consolidated revenue.
Inventories
Inventories
are stated at the lower of cost or market. Cost is determined using a
weighted average first-in-first-out (“FIFO”) method for gallons produced at our
plants, gallons purchased from our marketing alliance partners and other gallons
purchased for resale. Inventory costs include expenditures incurred
bringing inventory to its existing condition and location.
Property,
Plant and Equipment
Newly
acquired land, buildings and equipment are carried at cost less accumulated
depreciation. Depreciation is provided over the estimated useful
lives of the assets, generally on the straight-line method for financial
reporting purposes (furniture and fixtures 3 – 20 years, machinery and equipment
5 – 25 years, storage tanks 25 – 30 years, and buildings and improvements 20 –
45 years), and on accelerated methods for tax purposes.
In
connection with the acquisition of the Company by MSCP, the excess of the fair
value of the net assets
over the purchase price was allocated to reduce the carrying values of the
non-current assets, including property, plant and equipment.
Impairment
of Long-Lived Assets
Long-lived
assets are evaluated for impairment under the provisions of Statement of
Financial Accounting Standards No. 144 (“SFAS 144”), Accounting for the Impairment or
Disposal of Long-Lived
Assets. When facts
and circumstances indicate that long-lived assets used in operations may be
impaired, and the undiscounted cash flows estimated to be generated from those
assets are less than their carrying values, an impairment charge is recorded
equal to the excess of the carrying value over fair value.
Investments
in Marketing Alliances
We have
made minority investments in other ethanol producers. Investments
made by the Company in other ethanol producers after May 31, 2003 were recorded
on the cost basis and aggregated $1 million and $6 million as of December 31,
2008 and 2007 respectively. Investments made by our predecessor
company in one ethanol plant prior to May 31, 2003 were written down to zero as
part of the purchase price allocation upon the acquisition of the Company by
MSCP.
In 2008,
Indiana Bio-Energy, LLC (“IBE”), one of our cost basis investees, was acquired
by Green Plains Renewable Energy (“GPRE”). Our investment in IBE was
valued at December 31, 2007 at our initial investment cost of $5.0
million. On October 15, 2008, IBE merged with GPRE, a publically held
company whose shares are traded on the NASDAQ national market, and our $5.0
million original investment was converted to 365,999 shares of GPRE
stock. On October 15, 2008, we recorded a loss of $2.8 million on the
exchange and reduced the value of our investment from $5.0 million to $2.2
million, which was the market price of the GPRE shares at that
date. As our investment in GPRE shares is considered an available for
sale investment in accordance with Statement of Financial Accounting Standards
No. 115, Accounting for
Certain Investments in Debt and Equity Securities (“SFAS 115”), we
recognized an other than temporary loss of $1.5 million on December 31,
2008. In making our determination that the loss in GPRE stock was
other than temporary, we considered our lack of ability and intent to hold this
security to recover its value given our current liquidity
situation. The market value of our investment in GPRE at December 31,
2008 based upon the closing price of GPRE stock on the last trading day of 2008
was $0.7 million.
Subsequent
to December 31, 2008, we sold our interest in Ace Ethanol, LLC and Granite Falls
Energy, LLC, recording gains totaling $1.0 million. After taking into
account the sales of equity interests which occurred in January 2009, the
remaining investments we have in other ethanol plants consist of 365,999 shares
of common stock in GPRE reported at quoted market prices as an available for
sale security and 131,000 membership shares in Advanced BioEnergy,
LLC.
Unearned
Revenue
In 2005,
the Company received $3 million from a marketing alliance partner to amend the
marketing agreement with this partner. The Company recorded this
amount as deferred revenue and began recognizing the related revenue over the
life of the agreement which extended through August 2012. The
marketing agreement was terminated effective October 1, 2008, and the remaining
deferred revenue of $1.6 million was recognized as income in 2008.
Employment-Related
Benefits
Employment-related
benefits associated with pensions and postretirement health care are expensed as
actuarially determined. The recognition of expense is impacted by
estimates made by management, such as discount rates used to value certain
liabilities, investment rates of return on plan assets, increases in future wage
amounts and future health care costs. The Company uses third-party
specialists to assist management in appropriately measuring the expense and
liabilities associated with employment-related benefits.
We
determine our actuarial assumptions for the pension and post retirement plans,
after consultation with our actuaries, on December 31 of each year to calculate
liability information as of that date and pension and postretirement expense for
the following year. The discount rate assumption is determined based
on a spot yield curve that includes bonds that are rated Corporate AA or higher
with maturities that match expected benefit payments under the
plan.
The
expected long-term rate of return on plan assets reflects projected returns for
the investment mix that have been determined to meet the plans’ investment
objectives. The expected long-term rate of return on plan assets is
selected by taking into account the expected weighted averages of the
investments of the assets, the fact that the plan assets are actively managed to
mitigate downside risks, the historical performance of the market in general and
the historical performance of the retirement plan assets over the past ten
years.
Income
Taxes
Under
Statement of Financial Accounting Standards No. 109 (“SFAS 109”), Accounting for Income Taxes,
deferred tax liabilities and assets are recorded for the expected future tax
consequences of events that have been recognized in our financial statements or
tax returns. Property, plant and equipment, stock-based compensation
expense and investments in marketing alliance partners are the primary sources
of these temporary differences. Deferred income taxes also includes
net operating loss and capital loss carryforwards. The Company
establishes valuation allowances to reduce deferred tax assets to amounts it
believes are realizable and contingency reserves for implemented tax planning
strategies. These valuation allowances and contingency reserves are
adjusted based upon changing facts and circumstances.
Earnings
Per Common Share
Basic
earnings per share is computed by dividing net income by the weighted-average
number of common shares outstanding. Diluted earnings per share is
calculated by including the effect of all dilutive securities, including stock
options. To the extent that stock options and unvested restricted
stock are anti-dilutive, they are excluded from the calculation of diluted
earnings per share.
Derivatives
and Hedging Activities
Our
operations and cash flows are subject to fluctuations due to changes in
commodity prices. We use derivative financial instruments to manage
commodity prices. Derivatives used are primarily commodity futures
contracts, swaps and option contracts.
We apply
the provisions of Statement of Financial Accounting Standards No. 133, Accounting for Derivative
Instruments and Hedging Activities, as amended by Statement of Financial
Accounting Standards No. 138, Accounting for Certain Derivative
Instruments and Certain Hedging Activities, and by Statement of Financial
Accounting Standards No. 149, Amendment of Statement 133 on
Derivative Instruments and Hedging Activities (hereinafter collectively
referred to as “SFAS 133”), for the Company’s derivatives. These
futures contracts are not designated as hedges and, therefore, are marked to
market each period, with corresponding gains and losses recorded in other
non-operating income. The fair value of these derivative instruments
is recognized in other current assets or liabilities in the Consolidated Balance
Sheet, net of any cash received from the brokers.
SFAS 133
requires a company to evaluate contracts to determine whether the contracts are
derivatives. Certain contracts that meet the literal definition of a
derivative under SFAS 133 may be exempted from the accounting and reporting
requirements of SFAS 133 as normal
purchases
or normal sales. Normal purchases and normal sales are contracts that
provide for the purchase or sale of something other than a financial instrument
or derivative instrument that will be delivered in quantities expected to be
used or sold over a reasonable period in the normal course of business. The Company elects to
designate its forward purchases of corn, natural gas and forward sales of
ethanol as normal purchases and normal sales under SFAS 133.
Fair
Values of Financial Instruments
We use
the following methods in estimating fair value disclosures for financial
instruments:
Cash and equivalents,
short-term investments, accounts receivable and accounts
payable: The carrying amount reported in the Consolidated
Balance Sheets approximates fair value.
Revolving credit facility
and long-term debt: The carrying amount of our borrowings
under our revolving credit facilities approximates fair value. The
fair value of our senior unsecured 10% fixed -rate
notes are based upon quoted closing market prices at year-end.
Commodity
derivatives: Commodity derivative
instruments held by the Company consist primarily of futures contracts, swaps
and option contracts. The fair value of these
commodity derivative instruments are determined by reference to quoted market
prices.
Available for sale
securities: Available for sale securities consist of a common
stock investment in exchanged traded securities and the fair value of these
securities is determined using quoted market prices at year-end.
Environmental
Expenditures
Environmental
expenditures that pertain to our current operations and relate to future revenue
are expensed or capitalized consistent with our capitalization
policy. Expenditures that result from the remediation of an existing
condition caused by past operations, and that do not contribute to future
revenue, are expensed.
Research
and Development Costs
Expenditures
relating to the development of new products and processes, including significant
improvements and refinements to existing products, are expensed as
incurred. The amounts charged to expense were approximately $0.1
million, $0.3 million and $0.2 million for the years ended 2008, 2007 and 2006,
respectively
Recent
Accounting Pronouncements
In June
2008, the FASB issued FASB Staff Position (FSP) EITF Issue No. 03-6-1 (“FSP EITF
03-6-1”), Determining Whether
Instruments Granted in Share-Based Payment Transactions Are Participating
Securities. FSP EITF 03-6-1 requires that unvested share-based
payment awards that contain rights to receive non-forfeitable dividends or
dividend equivalents to be included in the two-class method of computing
earnings per share as described in SFAS No. 128, Earnings per
Share. This FSP was effective for financial statements issued
for fiscal years beginning after Dec. 15, 2008, and interim periods within those
years. Accordingly, we will adopt FSP EITF 03-6-1 in fiscal year
2009. We are currently evaluating the impact of FSP EITF 03-6-1 on
the consolidated financial statements.
In March
2008, the FASB issued Statement of Financial Accounting Standards No. 161 (“SFAS
161”), Disclosures about
Derivative Instruments and Hedging Activities – An Amendment of FASB Statement
No. 133. SFAS 161 requires entities to provide greater
transparency in derivative disclosures by requiring qualitative disclosure about
objectives and strategies for using derivatives and quantitative disclosures
about fair value amounts of and gains and losses on derivative instruments. SFAS
161 is effective for financial statements issued for fiscal years and interim
periods beginning after November 15, 2008. Accordingly, the Company
adopted SFAS 161 as of January 1, 2009, noting it will have no material
impact on the
Company’s financial statements.
3. Related
Party Transactions
As of May 30, 2003, the date we were acquired from the
William’s Companies, Aventine’s principal shareholders were the Morgan
Stanley Capital Partners (“MSCP”) funds. Morgan Stanley
Investment Management, Inc. subsequently entered into definitive agreements
under which Metalmark Subadvisor LLC, an affiliate
of Metalmark, an independent private equity firm established by former
principals of MSCP, manages the MSCP funds on a sub-advisory
basis. In January 2008, substantially all of the employees of
Metalmark became employees of Citi Alternative Investments,
Inc., although Metalmark remains an independent entity owned by those
individuals and continues to manage the applicable MSCP funds on a sub-advisory
basis. The MSCP funds owned 27.5% of our common stock at December
31, 2008.
Two of the Company’s directors are currently employees of
Metalmark. Our amended and restated certificate of incorporation
provides that directors may not be removed from office by the stockholders
except for cause and only by an affirmative vote of the holders of not less than 85% of
the voting power of the issued and outstanding shares of our capital stock
entitled to vote generally at an election of directors.
In exchange for providing professional
expertise, services, consulting, or advice in accordance with an agreement entered
into with one of the MSCP funds prior to the MSCP funds’ acquisition of the Company, the
directors received Class B units in Aventine Holdings LLC (Aventine Holdings,
LLC is the investment vehicle in which MSCP holds the Common Stock of the
Company). Class B units have no voting rights, participate in
distributions only after a specified threshold is met, and are subject to
certain additional limitations.
Aventine maintains minority investments
in some marketing alliance
partners. Total purchases from these plants aggregated $251.6 million, $240.9 million
and $228.2 million, for the
years ended December 31, 2008, 2007 and 2006, respectively. These transactions
were recorded at market prices and under normal commercial terms. As of December
31, 2008, we had recorded in accounts payable approximately $21.0 million owed
to marketing alliance partners where we had an ownership
interest. These funds represent amounts owed to these alliance
partners for purchased ethanol.
During
2006, we received a $1.3 million one-time special cash dividend from Heartland
Grain Fuels, a marketing alliance partner in which we hold an ownership
interest, prior to their being acquired by Advanced BioEnergy, LLC which was
recorded in other operating income.
4. Inventories
Inventories
are as follows:
|
December 31,
|
(In
thousands)
|
2008
|
2007
|
|
|
Finished
products
|
$76,968
|
$73,530
|
Work-in-process
|
2,568
|
2,035
|
Raw
materials
|
3,600
|
2,757
|
Supplies
|
2,285
|
3,166
|
Totals
|
$85,421
|
$81,488
|
5. Prepaid
Expenses and Other
Prepaid
expenses and other are as follows at December 31:
(In
thousands)
|
2008
|
2007
|
|
Prepaid
motor fuel taxes and other miscellaneous receivables
|
$ 3,667
|
$ 5,061
|
Fair
value of derivative instruments
|
1,521
|
4,013
|
Prepaid
insurance
|
1,435
|
1,107
|
Deferred
income taxes current
|
1,593
|
853
|
Prepaid
ethanol
|
512
|
1,050
|
Prepaid
benefits
|
364
|
-
|
Other
prepaid expenses
|
1,106
|
732
|
Totals
|
$10,198
|
$12,816
|
6. Fair
Value Measurements
SFAS
157
The
Company adopted SFAS 157 effective January 1, 2008 for financial assets and
liabilities measured at fair value on a recurring basis. SFAS 157
applies to all financial assets and financial liabilities that are being
measured and reported on a fair value basis. There was no impact of
adoption of SFAS 157 to the consolidated balance sheet or statement of
operations. SFAS 157 establishes a framework for measuring fair value
and expands disclosure about fair value measurements. The statement
requires that fair value measurements be classified and disclosed in one of the
following three categories:
·
|
Level
1: Unadjusted quoted prices in active markets that are accessible at the
measurement date for identical, unrestricted assets or
liabilities;
|
·
|
Level
2: Quoted prices in markets that are not active, for inputs which are
observable, either directly or indirectly, for substantially the full term
of the asset or liability;
|
·
|
Level
3: Prices or valuation techniques that require inputs that are both
significant to the fair value measurement and unobservable (i.e.,
supported by little or no market
activity).
|
The Company elected to implement SFAS
157 with the one-year deferral permitted by FASB Staff Position No. FAS 157-2
(“FSP 157-2”), for nonfinancial assets and nonfinancial liabilities, except for
those items that are recognized or disclosed at fair value in the financial
statements on a recurring basis. The deferral applies to nonfinancial
assets and liabilities measured at fair value in a business combination.
In
October 2008, the FASB issued FSP 157-3 (“FSP 157-3”), Determining the Fair Value of a
Financial Asset When the Market for That Asset Is Not
Active. FSP 157-3 clarifies the application of SFAS No. 157 in
a market that is not active, and addresses application issues such as the use of
internal assumptions when relevant observable data does not exist, the use of
observable market information when the market is not active, and the use of
market quotes when assessing the relevance of observable and unobservable
data. FSP 157-3 is effective for all periods presented in accordance
with SFAS No. 157. There was no impact upon the adoption of FSP 157-3
to the consolidated financial statements or the fair values of our financial
assets and liabilities.
The
following table summarizes the valuation of our financial instruments which are
carried at fair value by the above SFAS 157 pricing levels as of December 31,
2008:
|
|
|
|
|
Fair
Value Measurements at the Reporting Date Using
|
|
|
|
Fair
Value at
December
31, 2008
|
|
|
Quoted
Prices in
Active
Markets
Using
Identical
Assets
(Level
1)
|
|
|
Significant
Other
Observable
Inputs
(Level
2)
|
|
|
Significant
Unobservable
Inputs
(Level
3)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash
and cash equivalents
|
|
$ |
23,339 |
|
|
$ |
23,339 |
|
|
|
- |
|
|
|
- |
|
Commodity
futures contracts
|
|
$ |
5,988 |
|
|
$ |
5,988 |
|
|
|
- |
|
|
|
- |
|
Available
for sale securities
|
|
$ |
673 |
|
|
$ |
673 |
|
|
|
- |
|
|
|
- |
|
The
following table represents a reconciliation of the change in assets measured at
fair value on a recurring basis using significant unobservable inputs (Level 3)
during the year ended December 31, 2008.
|
|
Fair
Value Measurements Using Significant
Unobservable Inputs (Level
3)
|
|
Balance
at December 31, 2007
|
|
$ |
- |
|
Net
transfers to Level 3 category from Level 1 category
|
|
|
127,200 |
|
Sales
of Level 3 category assets
|
|
|
97,099 |
|
Total
realized losses recognized in net income
|
|
|
(30,101 |
) |
Balance
at December 31, 2008
|
|
$ |
- |
|
In 2008,
the Company recorded losses from Level 3 assets (auction rate securities) of
$30.1 million. In addition, the Company also sold auction rate
securities prior to these assets being classified as Level 3 assets incurring a
loss of $1.5 million. The total losses incurred by the Company in
2008 related to auction rate securities were $31.6 million. This loss
is included in “loss on sale of auction rate securities” in the Condensed
Consolidated Statement of Operations. The Company holds no auction
rate securities as of December 31, 2008.
The fair
value of our derivative contracts are primarily measured based on closing market
prices for commodities as quoted on the Chicago Board of Option Trading (“CBOT”)
or the New York Mercantile Exchange (“NYMEX”).
The
Company recorded net gains of $17.1 million and net losses of $0.1 million,
respectively, for the full-years ended December 31, 2008 and 2007
under “other non-operating income” in the Condensed
Consolidated
Statements of Operations for the changes in the fair value of its derivative
financial instrument positions.
The
Company recorded a loss of $4.3 million for the year-ended December 31, 2008
relating to an investment in a marketing alliance partner, which investment is
now classified as available for sale. The 2008 loss is recorded in
the Condensed Consolidated Statements of Operations as “Loss on marketing
alliance investment”.
SFAS
159
The
Company adopted SFAS 159 effective January 1, 2008. We have not
elected the fair value option for any of our financial assets or
liabilities.
The
carrying value of other financial instruments, including cash, accounts
receivable, accounts payable and accrued liabilities and amounts owed under our
secured revolving credit facility approximate fair value due to their short
maturities or variable-rate nature of the respective balances. The
following table presents the other financial instruments that are not carried at
fair value but which require fair value disclosure as of December 31, 2008 and
2007.
|
|
As
of December 31, 2008
|
|
|
As
of December 31, 2007
|
|
|
|
Carrying
Value
|
|
|
Fair
Value
|
|
|
Carrying
Value
|
|
|
Fair
Value
|
|
Investment
in other ethanol producers, at cost
|
|
$ |
1,000 |
|
|
|
n/a |
|
|
$ |
6,000 |
|
|
|
n/a |
|
Commodity
margin deposits
|
|
$ |
1,521 |
|
|
$ |
1,521 |
|
|
$ |
4,013 |
|
|
$ |
4,013 |
|
Long-term
debt
|
|
$ |
(300,000 |
) |
|
$ |
(49,500 |
) |
|
$ |
(300,000 |
) |
|
$ |
(274,500 |
) |
Prior to
2008, the Company’s investments in minority positions of other ethanol operating
companies have historically been recorded at cost, as these investments were in
non-publicly traded companies for which it was not practical to estimate a fair
value. In October 2008, one of the investments made by the Company
was exchanged for shares in a NASDAQ listed publicly traded entity which we
recorded at fair value. The Company monitors its remaining cost basis
investments for impairment by considering current factors, including the
economic environment, market conditions, operational performance and other
specific factors relating to the business underlying the investment, and records
reductions in carrying values when necessary. Any impairment loss is
reported under “Other income (expense)” in the consolidated statement of
operations.
The fair
value of our senior unsecured 10% fixed-rate notes are based upon quoted closing
market prices at the end of the period.
7. Property,
Plant and Equipment
Property,
plant and equipment at December 31 are as follows:
(In
thousands)
|
|
2008
|
|
|
2007
|
|
|
|
Land
and improvements
|
|
$ |
1,659 |
|
|
$ |
1,659 |
|
Building
and improvements
|
|
|
5,391 |
|
|
|
5,300 |
|
Machinery
and equipment
|
|
|
132,700 |
|
|
|
122,788 |
|
Storage
tanks
|
|
|
3,108 |
|
|
|
3,108 |
|
Furniture
and fixtures
|
|
|
25 |
|
|
|
25 |
|
Less
accumulated depreciation
|
|
|
(35,715 |
) |
|
|
(21,013 |
) |
Totals
|
|
$ |
107,168 |
|
|
$ |
111,867 |
|
|
|
|
|
|
|
|
|
|
Construction-in-progress
|
|
$ |
493,969 |
|
|
$ |
226,410 |
|
Depreciation
expense in 2008, 2007 and 2006 was $14.5 million, $12.6 million and $3.7
million, respectively.
In 2008,
we recorded an impairment charge of $1.6 million relating to our decision to
indefinitely suspend development of our Pekin III
facility.
Construction-in-progress
at December 31, 2008 includes $27.4 million of capitalized costs which are due
to the Company’s primary construction contractor, Kiewit Energy
Company. This obligation is due in installments through June
2009. Subsequent to December 31, 2008, the Company ceased making
payments to Kiewit on amounts owed and Kiewit has filed liens against the
construction projects. In addition, on March 9, 2009, the Company
received a notice from Kiewit cancelling the engineering, construction and
procurement contracts for the Aurora West and Mt. Vernon expansion projects,
referencing our failure to make a recent payment under the change order
agreements dated December 31, 2008. As a result, all remaining
payments due to it and its sub-contractors totaling $24.4 million at February
28, 2009 are due and payable. Additionally, cancellation of these
contracts causes a covenant violation under our senior notes as discussed in
Notes 10 and 11.
The 2008
construction accrual has been treated as a non-cash item in the accompanying
Statement of Cash Flows.
8. Other
Assets
Other
assets at December 31 are as follows:
(In
thousands)
|
|
2008
|
|
|
2007
|
|
|
|
Deferred
debt issuance costs
|
|
$ |
6,668 |
|
|
$ |
7,533 |
|
Funded
status of pension plan
|
|
|
- |
|
|
|
1,184 |
|
Totals
|
|
$ |
6,668 |
|
|
$ |
8,717 |
|
Deferred
debt issuance costs are subject to amortization. Remaining deferred
debt issuance costs of $6.0 million related to our senior unsecured 10%
fixed-rate notes will be amortized utilizing a method which approximates the
effective interest method over the remaining life of 8.25 years, resulting in
amortization expense of $0.7 million yearly, unless such notes are extinguished
sooner. Remaining deferred debt issuance costs of $0.7 million
related to our secured revolving credit facility will be written off in 2009 as
a result of the amendment of our secured revolving credit facility as discussed
in Note 10.
9. Other
Current Liabilities
Other
current liabilities are as follows at December 31:
(In
thousands)
|
|
2008
|
|
|
2007
|
|
|
|
Deferred
revenue
|
|
$ |
8,425 |
|
|
$ |
- |
|
Accrued
sales taxes
|
|
|
339 |
|
|
|
184 |
|
Deferred
income taxes
|
|
|
507 |
|
|
|
379 |
|
Accrued
property taxes
|
|
|
575 |
|
|
|
578 |
|
Current
portion of unearned commission
|
|
|
- |
|
|
|
424 |
|
Other
accrued operating expenses
|
|
|
54 |
|
|
|
57 |
|
Totals
|
|
$ |
9,900 |
|
|
$ |
1,622 |
|
10.
Secured
Revolving Credit Facility
At
December 31, 2008 and 2007, our liquidity facility consisted of a 5 year secured
revolving credit facility with JPMorgan Chase Bank, N.A., as administrative
agent and a lender, of up to $200 million, subject to collateral availability,
which, under certain circumstances, could be increased up to $300
million. Our secured revolving credit facility included a $25 million
sub-limit for letters of credit. The credit facility expires in March
2012, and is secured by substantially all of the Company’s assets, with the
exception of the assets of Nebraska Energy, LLC prior to the Company’s purchase
of the remaining interest in October 2008.
Collateral
availability is determined via a borrowing base, which includes a percentage of
eligible receivables and inventory, and no more than $50 million of property,
plant and equipment. The amount of property, plant and equipment
which can be included in the borrowing base reduces at a rate of $1.8 million
each quarter beginning with the quarter ended December 31, 2007. At
December 31, 2008, the amount of property, plant and equipment which was
eligible for inclusion in the calculation of the borrowing base was $41.1
million.
Borrowings
generally bear interest, at our option, at the following rates (i) the
Eurodollar rate or the LIBO rate plus a margin between 1.25% to 1.75%, depending
on the average availability, or (ii) the greater of the prime rate or the
federal funds rate plus 0.50%, plus a margin between 0.00% to 0.50%, depending
on the average availability. Accrued interest is payable monthly on
outstanding principal amounts, provided that accrued interest on Eurodollar
loans is payable at the end of each interest period, but in no event less
frequently than quarterly. In addition, fees and expenses are payable
based on unused borrowing availability (0.25% to 0.50% per annum, depending on
the average availability), outstanding letters of credit (4.625%) and
administrative and legal costs.
Availability
under our secured revolving credit facility is subject to customary conditions,
including the representations and warranties, the absence of any material
adverse change and covenants, which, among other things, limit our ability to
incur additional indebtedness and liens; enter into transactions with
affiliates; make acquisitions; pay dividends; redeem or repurchase capital stock
or senior notes; make investments or loans; make negative pledges; consolidate,
merge or effect asset sales; or change the nature of our business. In
addition, if availability under the facility falls below $50 million, we must
maintain a coverage ratio of EBITDA (as defined under the agreement) to interest
expense of 1.1 to 1.
The
secured revolving credit facility contains customary events of default for
credit facilities of this size and type, and includes, without limitation,
payment defaults; defaults in performance of covenants or
other
agreements contained in the transaction documents; inaccuracies in
representations and warranties; certain defaults, termination events or similar
events; certain defaults with respect to any other Company indebtedness in
excess of $5.0 million; certain bankruptcy or insolvency events; the rendering
of certain judgments in excess of $5.0 million; certain ERISA events; certain
change in control events and the defectiveness of any liens under the secured
revolving credit facility. Obligations under the secured revolving
credit facility may be accelerated upon the occurrence of an event of default.
We had
$52.2 million in borrowings outstanding under our secured revolving credit
facility at December 31, 2008, and $22.2 million of standby letters of credit
outstanding, thereby leaving no additional borrowing availability under our
secured revolving credit facility as of that date. At December 31,
2007, we had no borrowings outstanding under our secured revolving credit
facility, and $16.9 million of standby letters of credit outstanding, thereby
leaving approximately $122.6 million in additional borrowing availability under
our secured revolving credit facility as of that date.
On March
10, 2009 we amended our existing secured revolving credit
facility. The amended liquidity facility consists of a secured
revolving credit facility with JPMorgan Chase Bank, N.A., as administrative
agent and a lender. The revolving commitment declines from $200
million under the original facility to initially $75 million under the amended
facility, and further reduces to $60 million on April 1, 2009 and $50 million on
May 1, 2009 and thereafter (subject to collateral availability). The
amended liquidity facility continues to include a $25 million sub-limit for
letters of credit. The amended credit facility expiration date is now
March 1, 2010, and the facility continues to be secured by substantially all of
the Company’s assets. The default under our 10% fixed rate notes
related to the Kiewit liens constitutes an event of default under our secured
revolving credit facility. We have obtained a waiver of this event of
default from the lenders under our secured revolving credit facility until April
15, 2009.
Collateral
availability under the amended facility continues to be determined via a
borrowing base, which includes a percentage of eligible receivables and
inventory, and no more than $10 million of property, plant and
equipment. The amount of property, plant and equipment which can be
included in the borrowing base reduces at a rate of $1.0 million each month
beginning in September 1, 2009.
Borrowings on the amended facility
generally bear interest, at our option, at the following rates (i) the
Eurodollar rate or the LIBO
rate plus a margin of 4.5%, with a LIBO rate minimum of 3%, or (ii) the greater
of the prime rate or the federal funds rate plus 0.50% (with a minimum rate of
LIBOR plus 2.25%), plus a margin of 3.25%. Accrued interest is
payable monthly on outstanding principal amounts,
provided that accrued interest on Eurodollar loans is payable at the end of each
interest period, but in no event less frequently than quarterly. In
addition, the following fees are also applicable: an unused
commitment fee of 0.50% on unused borrowing
availability, an outstanding letters of credit fee of 4.625%, and administrative and legal
costs.
Availability
under the amended secured revolving credit facility continues to be subject to
customary conditions, including the representations and warranties, the absence
of any material adverse change and meeting certain covenants, which, among other things, limit our
ability to incur additional indebtedness and liens; enter into transactions with
affiliates; make acquisitions; pay dividends; redeem or
repurchase capital stock or senior notes; make investments or loans; make
negative pledges; consolidate, merge or effect asset sales; or change the nature
of our business.
In addition, the amendment to our
secured revolving credit facility requires us to successfully complete an
exchange offer of our outstanding senior unsecured 10% fixed-rate notes for a
like principal amount of a new series of “pay-in-kind” notes. Failure to have the holders
of 80% of the existing senior unsecured 10% fixed-rate notes commit to
participate in the exchange by March 31, 2009 or the failure to
consummate
the exchange for 90% of the existing senior unsecured 10% fixed-rate notes by
April 15, 2009 would be an event of default under our secured revolving credit
facility.
As of
March 12, 2009, $22.2 million in letters of credit and $16.5 million in
revolving loans were outstanding under the amended secured revolving credit
facility. After giving effect to the recent amendment to our secured
revolving credit facility, we had $0.7 million of cash and $6.6
million of additional borrowing availability under the secured revolving credit
facility as of such date. All of our cash receipts are
automatically applied to reduce amounts outstanding under our amended secured
revolving credit facility and to cash collateralize our letters of
credit. As we continue to reduce the number of gallons of ethanol we
sell and hold in inventory, working capital available to support borrowings
under our secured revolving credit facility will reduce
proportionately.
11. Senior
Notes
At
December 31, 2008, the Company had outstanding $300 million aggregate principal
amount of senior unsecured 10% fixed-rate notes due April 2017
(“Notes”). The Notes were issued pursuant to an indenture, dated as
of March 27, 2007, between us and Wells Fargo Bank, N.A., as
trustee. The Notes are general unsecured obligations of the Company
and certain of its guarantor subsidiaries, initially limited to $300 million
aggregate principal amount. We may, subject to the covenants and
applicable law, issue additional notes under the indenture. Any
additional notes would be treated as a single class with the previously issued
Notes for all purposes under the indenture.
The Notes
have interest payments due semi-annually on April 1 and October 1 of each
year. We do not expect to have adequate liquidity to satisfy the $15
million interest payment due on April 1, 2009. The Notes are
redeemable after the dates and at prices (expressed in percentages of principal
amount on the redemption date), as set forth below:
Year
|
Percentage
|
April
1, 2012
|
105.000%
|
April
1, 2013
|
103.330%
|
April
1, 2014
|
101.667%
|
April
1, 2015 and thereafter
|
100.000%
|
In
addition, at any time prior to April 1, 2010, we may redeem up to 35% of the
principal amount of the Notes from time to time originally issued with the net
cash proceeds of one or more sales of qualifying capital stock of the Company at
a redemption price of 110% of the principal amount, together with accrued and
unpaid interest to the redemption date, provided that at least 65% of the
aggregate principal amount of the Notes originally issued remains outstanding
immediately after such redemption and notice of any such redemption is mailed
within 60 days of each such sale of capital stock. The term of the
Notes also contain restrictive covenants that limit our ability to, among other
things, incur additional debt, sell or transfer assets, make investments or
guarantees, enter into transactions with shareholders and affiliates, and pay
future dividends.
On August
10, 2007, we exchanged all of the outstanding Notes for an issue of registered
senior unsecured
10% fixed-rate notes, with terms identical to the Notes.
The
amendment to our secured revolving credit facility requires us to successfully
complete an exchange offer of our outstanding Notes for a like principal amount
of a new series of “pay-in-kind” notes. We expect the “pay in kind” notes to (i)
require no cash interest prior to April 1, 2010, (ii) require an increase in the
interest rate to 12% per annum and (iii) grant a second lien on substantially
all of our assets
which
must be contractually subordinated to the obligations under our secured
revolving credit facility. In addition, to encourage holders of our
senior unsecured 10% fixed-rate notes to participate in the exchange offer, we
expect to need to offer the holders of our senior unsecured 10% fixed-rate notes
8.4 million shares of our common stock (representing approximately 19.9% of our
currently outstanding shares of common stock). There can be no
assurances, however, that the required percentage or any holders of the Notes
will agree to an exchange on these terms or at all. Failure to have
the holders of 80% of the existing Notes commit to participate in the exchange
by March 31, 2009 or the failure to consummate the exchange for 90% of the
existing Notes by April 15, 2009 would be an event of default under our secured
revolving credit facility.
On March
9, 2009, the Company received a notice from Kiewit cancelling the engineering,
construction and procurement contracts for Aurora West and Mt. Vernon,
referencing our failure to make a recent payment under the change order
agreements dated December 31, 2008. As a result, all remaining
payments due to it and its sub-contractors totaling $24.4 million at February
28, 2009 are due and payable. Because our obligations to Kiewit are
past due, the liens securing these obligations violate the terms of the Notes
and constitute a default thereunder. Unless such default is cured through
payment, the release of the liens, a negotiated resolution or otherwise, the
holders of the Notes may accelerate the $300 million principal amount thereof
upon 60 days notice. As a result, the $300 million principal amount outstanding
has been classified as a current liability in the Consolidated Balance
Sheet.
The
Company previously had outstanding $160 million of senior secured floating rate
notes due 2011. In 2006, we paid $169.8 million (including premiums)
from the funds received in our initial public offering to fund the repurchase of
$160 million aggregate principal amount of the senior secured floating rate
notes.
12. Other
Long-Term Liabilities
Other
long-term liabilities at December 31 are as follows:
(In
thousands)
|
|
2008
|
|
|
2007
|
|
|
|
Unfunded
postretirement benefit obligation
|
|
$ |
1,834 |
|
|
$ |
2,339 |
|
Unfunded
pension liability
|
|
|
1,491 |
|
|
|
- |
|
Unearned
commission
|
|
|
- |
|
|
|
1,525 |
|
Reserve
for uncertain tax positions (See Note 17)
|
|
|
848 |
|
|
|
- |
|
Accrued
interest on Uncertain tax positions (See Note 17)
|
|
|
26 |
|
|
|
- |
|
Totals
|
|
$ |
4,199 |
|
|
$ |
3,864 |
|
13. Interest
Expense
The
following table summarizes interest expense:
|
|
Year Ended December 31,
|
|
(in
thousands)
|
|
2008
|
|
|
2007
|
|
|
2006
|
|
|
|
|
|
|
|
|
|
|
|
Interest
expense – bonds
|
|
$ |
30,000 |
|
|
$ |
22,833 |
|
|
$ |
10,230 |
|
Interest
expense – revolving credit facility
|
|
|
1,514 |
|
|
|
703 |
|
|
|
317 |
|
Capitalized
interest
|
|
|
(26,437 |
) |
|
|
(7,296 |
) |
|
|
(1,199 |
) |
Total
interest expense
|
|
$ |
5,077 |
|
|
$ |
16,240 |
|
|
$ |
9,348 |
|
14. Retirement
and Pension Plans
We have
401(k) plans covering substantially all of our employees. We provide, at our
discretion, a match of employee salaries contributed to the plans. We
recorded expense with respect to these plans of $1.1 million in 2008, $1.0
million in 2007, and $1.3 million in 2006.
Qualified
Retirement Plan
We have a
defined benefit pension plan (Retirement Plan) that is noncontributory which
covers unionized employees at our Pekin, Illinois facility who fulfill minimum
age and service requirements. Benefits are based on a prescribed
formula based upon the employee’s years of service. The Retirement
Plan was amended in 2006 to increase the Company’s contribution rate for years
of service in response to provisions in a new labor agreement between the
Company and its unionized employees, which became effective in June
2006.
The
average asset allocations for our Retirement Plan at December 31 are as
follows:
|
|
2008
|
|
|
2007
|
|
|
|
Equity
securities
|
|
|
54 |
% |
|
|
57 |
% |
Debt
securities
|
|
|
36 |
|
|
|
31 |
|
Cash
and equivalents
|
|
|
10 |
|
|
|
12 |
|
Total
|
|
|
100 |
% |
|
|
100 |
% |
The
Company’s Pension Committee is responsible for overseeing the investment of
pension plan assets. The Pension Committee is responsible for
determining and monitoring the appropriate asset allocations and for selecting
or replacing investment managers, trustees, and custodians. The
pension plan’s current investment target allocations are 50% equities, 30% debt
and 20% stable funds. The Pension Committee reviews the actual asset
allocation in light of these targets periodically and rebalances investments as
necessary. The Pension Committee also evaluates the performance of
investment managers as compared to the performance of specified benchmarks and
peers and monitors the investment managers to ensure adherence to their stated
investment style and to the plan’s investment guidelines.
On
December 31, 2008, the annual measurement date, our Retirement Plan had a
projected accumulated benefit obligation of $8.8 million and the fair value of
the plan assets was $7.3 million. In accordance with SFAS 158, we
recognized the underfunded status of the plan by recording an accrued pension
liability of $1.5 million. The offsetting amount charged to
accumulated other comprehensive loss adjusts the total in other comprehensive
loss to $4.0 million pre-tax, which is the amount of the net unrecognized
actuarial loss and unrecognized prior service cost.
Items not
yet recognized as a component of net periodic pension cost and amounts
recognized in the Consolidated Balance Sheets are as follows at December
31:
(In
thousands)
|
|
2008
|
|
|
2007
|
|
|
|
Funded/(Unfunded)
status
|
|
$ |
(1,491 |
) |
|
$ |
1,184 |
|
|
|
|
|
|
|
|
|
|
Amounts
recognized in
|
|
|
|
|
|
|
|
|
Non-current
assets
|
|
|
- |
|
|
|
1,184 |
|
Long-term
liabilities
|
|
$ |
(1,491 |
) |
|
|
- |
|
Deferred
taxes
|
|
|
1,550 |
|
|
|
208 |
|
Accumulated
other comprehensive loss:
|
|
|
|
|
|
|
|
|
Unamortized
prior service cost
|
|
|
490 |
|
|
|
532 |
|
Unamortized
net actuarial loss/(gain)
|
|
|
3,483 |
|
|
|
(5 |
) |
The
amount of unamortized prior service costs that will be recognized as a component
of net periodic pension cost in 2009 is expected to be $42
thousand. The amount of unamortized net actuarial losses that will be
recognized as a component of net periodic pension cost in 2009 is expected to be
$180 thousand.
Certain
assumptions utilized in determining the benefit obligations for the Retirement
Plan for the years ended December 31 are as follows:
|
2008
|
2007
|
Discount
rate
|
6.00%
|
6.50%
|
A summary
of the components of net periodic pension cost for the Retirement Plan for the
years ended December 31 is as follows:
(In
thousands)
|
|
2008
|
|
|
2007
|
|
|
2006
|
|
|
|
Service
cost
|
|
$ |
288 |
|
|
$ |
351 |
|
|
$ |
285 |
|
Interest
cost
|
|
|
496 |
|
|
|
497 |
|
|
|
430 |
|
Expected
return on plan assets
|
|
|
(716 |
) |
|
|
(720 |
) |
|
|
(512 |
) |
Amortization
of net actuarial loss
|
|
|
- |
|
|
|
25 |
|
|
|
47 |
|
Amortization
of prior service cost
|
|
|
42 |
|
|
|
42 |
|
|
|
- |
|
Net
periodic pension cost
|
|
$ |
110 |
|
|
$ |
195 |
|
|
$ |
250 |
|
We
recognized no amortization of our net actuarial loss in 2008, as losses as of
January 1, 2008 did not exceed 10% of our projected benefit
obligation.
Certain
assumptions utilized in determining the net periodic benefit cost for the years
ended December 31 are as follows:
|
2008
|
2007
|
2006
|
|
Discount
rate
|
6.50%
|
5.75%
|
5.50%
|
Expected
long-term rate of return on plan assets
|
7.75%
|
8.50%
|
8.50%
|
The
following table sets forth a reconciliation of the projected benefit obligation
for the years ended December 31:
(In
thousands)
|
|
2008
|
|
|
2007
|
|
|
|
Benefit
obligation at the beginning of the year
|
|
$ |
7,815 |
|
|
$ |
8,607 |
|
Service
costs
|
|
|
288 |
|
|
|
351 |
|
Interest
costs
|
|
|
496 |
|
|
|
497 |
|
Actuarial
(gain)/loss
|
|
|
568 |
|
|
|
(1,275 |
) |
Benefits
paid
|
|
|
(361 |
) |
|
|
(365 |
) |
Benefit
obligation at the end of the year
|
|
$ |
8,805 |
|
|
$ |
7,815 |
|
At
December 31, 2008 and 2007, the projected benefit obligation and the accumulated
benefit obligation are equal.
The
actuarial loss for the year ended December 31, 2008 results primarily from the
decrease in the discount rate used in the calculation of the benefit obligation
to 6.00% from 6.50%. The actuarial gain for the year ended December
31, 2007 results primarily from the increase in the discount rate used in the
calculation of the benefit obligation to 6.50% from 5.75%.
The
following table sets forth a reconciliation of the plan assets for the years
ended December 31:
(In
thousands)
|
|
2008
|
|
|
2007
|
|
|
|
Fair
value of plan assets at the beginning of the year
|
|
$ |
8,999 |
|
|
$ |
8,455 |
|
Employer
contributions
|
|
|
880 |
|
|
|
500 |
|
Actual
return on plan assets
|
|
|
(2,204 |
) |
|
|
408 |
|
Benefits
paid
|
|
|
(361 |
) |
|
|
(364 |
) |
Fair
value of plan assets at the end of the year
|
|
$ |
7,314 |
|
|
$ |
8,999 |
|
In 2009,
we anticipate making contributions totaling $1.0 million.
The
expected future benefits payments for the plan are as follows:
(in
thousands)
|
|
2009
|
$
411
|
2010
|
437
|
2011
|
453
|
2012
|
466
|
2013
|
495
|
2014
– 2018
|
2,801
|
15. Postretirement
Benefit Obligation
We
sponsor a health care plan and life insurance plan (“Postretirement Plan”) that
provides postretirement medical benefits and life insurance to certain
“grandfathered” unionized employees. The plan is contributory, with
contributions required at the same rate as active employees. Benefit
eligibility under the plan reduces at age 65 from a defined benefit to a defined
dollar cap based upon years of service.
On
December 31, 2008, the annual measurement date, our Postretirement Plan had an
accumulated benefit obligation of $1.9 million, which is less than the
accumulated benefit obligation at December 31, 2007 of $2.3
million. The Postretirement Plan is unfunded and has no
assets.
Items not
yet recognized as a component of net periodic pension cost and recognized in the
Consolidated Balance Sheets are as follows at December 31:
(In
thousands)
|
|
2008
|
|
|
2007
|
|
|
|
Unfunded
status
|
|
$ |
(1,863 |
) |
|
$ |
(2,339 |
) |
|
|
|
|
|
|
|
|
|
Amounts
recognized in:
|
|
|
|
|
|
|
|
|
Current
liabilities
|
|
|
(29 |
) |
|
|
(29 |
) |
Long-term
liabilities
|
|
|
(1,834 |
) |
|
|
(2,310 |
) |
Deferred
taxes
|
|
|
(226 |
) |
|
|
4 |
|
Accumulated
other comprehensive (income)/loss:
|
|
|
|
|
|
|
|
|
Unamortized
net actuarial (gain)/loss
|
|
|
(579 |
) |
|
|
10 |
|
We expect
to recognize an amortization of net actuarial gain of $28 thousand in
2009.
Net
periodic postretirement benefit cost for the years ended December 31 includes
the following components:
(In
thousands)
|
|
2008
|
|
|
2007
|
|
|
2006
|
|
|
|
Service
cost
|
|
$ |
76 |
|
|
$ |
151 |
|
|
$ |
153 |
|
Interest
cost
|
|
|
106 |
|
|
|
135 |
|
|
|
122 |
|
Recognized
net actuarial gain (loss)
|
|
|
(38 |
) |
|
|
- |
|
|
|
10 |
|
Net
periodic postretirement benefit cost
|
|
$ |
144 |
|
|
$ |
286 |
|
|
$ |
285 |
|
The
change in benefit obligation for the years ended December 31 includes the
following components:
(In
thousands)
|
|
2008
|
|
|
2007
|
|
|
|
Benefit
obligation at the beginning of the year
|
|
$ |
2,339 |
|
|
$ |
2,275 |
|
Service
cost
|
|
|
76 |
|
|
|
151 |
|
Interest
cost
|
|
|
106 |
|
|
|
135 |
|
Actuarial
loss/(gain)
|
|
|
(627 |
) |
|
|
(192 |
) |
Benefits
paid
|
|
|
(30 |
) |
|
|
(30 |
) |
Benefit
obligation at the end of the year
|
|
$ |
1,863 |
|
|
$ |
2,339 |
|
The
weighted-average discount rate used to determine net periodic postretirement
benefit cost was 6.5% at December 31, 2008 and 6.0% at December 31,
2007.
The
expected future benefits payments for the plan are as follows:
(in
thousands)
|
|
2009
|
$
29
|
2010
|
28
|
2011
|
35
|
2012
|
37
|
2013
|
37
|
2014
– 2018
|
527
|
For
purposes of determining the cost and obligation for pre-Medicare postretirement
medical benefits, a 13.9% annual rate of increase in the per capita cost of
covered benefits (i.e., health care trend rate) was assumed for the plan in
2008, declining to a rate of 5.35% in 2016. Assumed health care cost
trend rates have a significant effect on the amounts reported for health care
plans. A one percent change in the assumed health care cost trend
rate would have had the following effects:
(In
thousands)
|
|
1%
Increase
|
|
|
1%
Decrease
|
|
|
|
Effect
on total of service and interest cost components
|
|
$ |
13 |
|
|
$ |
(11 |
) |
Effect
on postretirement benefit obligation
|
|
$ |
143 |
|
|
$ |
(120 |
) |
16. Environmental
Remediation and Contingencies
We are
subject to extensive federal, state and local environmental laws, regulations
and permit conditions (and interpretations thereof), including those relating to
the discharge of materials into the air, water and ground, the generation,
storage, handling, use, transportation and disposal of hazardous materials, and
the health and safety of our employees. These laws, regulations, and
permits require us to incur significant capital and other costs, including costs
to obtain and maintain expensive pollution control equipment. They
may also require us to make operational changes to limit actual or potential
impacts to the environment. A violation of these laws, regulations or
permit conditions can result in substantial fines, natural resource damages,
criminal sanctions, permit revocations and/or facility shutdowns. In
addition, environmental laws and regulations (and interpretations thereof)
change over time, and any such changes, more vigorous enforcement policies or
the discovery of currently unknown conditions may require substantial additional
environmental expenditures.
We are
also subject to potential liability for the investigation and cleanup of
environmental contamination at each of the properties that we own or operate and
at off-site locations where we arranged for the disposal of hazardous
wastes. For instance, soil and groundwater contamination has been
identified in the past at our Illinois campus. If any of these sites
are subject to investigation and/or remediation requirements, we may be
responsible under the Comprehensive Environmental Response, Compensation and
Liability Act or other environmental laws for all or part of the costs of such
investigation and/or remediation, and for damages to natural
resources. We may also be subject to related claims by private
parties alleging property damage or personal injury due to exposure to hazardous
or other materials at or from such properties. While costs to address
contamination or related third-party claims could be significant, based upon
currently available information, we are not aware of any material liability
relating to contamination or such third party claims. We have not
accrued any amounts for environmental matters as of December 31,
2008. The ultimate costs of any liabilities that may be identified or
the discovery of additional contaminants could adversely impact our results of
operation or financial condition.
In
addition, the hazards and risks associated with producing and transporting our
products (such as fires, natural disasters, explosions, abnormal pressures and
spills) may result in spills or releases of hazardous substances, and may result
in claims from governmental authorities or third parties relating to actual or
alleged personal injury, property damage, or damages to natural
resources. We maintain insurance coverage against some, but not all,
potential losses caused by our operations. Our coverage includes, but is not
limited to, physical damage to assets, employer's liability, comprehensive
general liability, automobile liability and workers' compensation. We
do not carry environmental insurance. We believe that our insurance
is adequate for our industry, but losses could occur for uninsurable or
uninsured risks or in amounts in excess of existing insurance
coverage. The occurrence of events which result in significant
personal injury or damage to our property, natural resources or third parties
that is not covered by insurance could have a material adverse impact on our
results of operations and financial condition.
Our air
emissions are subject to the federal Clean Air Act, as amended, and similar
state laws which generally require us to obtain and maintain air emission
permits for our ongoing operations as well as for any expansion of existing
facilities or any new facilities. Obtaining and maintaining those
permits requires us to incur costs, and any future more stringent standards may
result in increased costs and may limit or interfere with our operating
flexibility. In addition, the permits ultimately issued may impose
conditions which are more costly to implement than we had
anticipated. These costs could have a material adverse effect on our
financial condition and results of operations. Because other ethanol
manufacturers in the U.S. are and will continue to be subject to similar laws
and restrictions, we do not currently believe that our costs to comply with
current or future environmental laws and regulations will adversely affect our
competitive position among domestic producers. However, because
ethanol is produced and traded internationally, these costs could adversely
affect us in our efforts to compete with foreign producers not subject to such
stringent requirements.
Federal
and state environmental authorities have been investigating alleged excess
volatile organic compounds emissions and other air emissions from many U.S.
ethanol plants, including our Illinois facilities. The investigation
relating to our Illinois wet mill facility is still pending, and we could be
required to install additional air pollution control equipment or take other
measures to control air pollutant emissions at that facility. If
authorities require us to install controls, we would anticipate that costs would
be higher than the approximately $3.4 million we incurred in connection with a
similar investigation at our Nebraska facility due to the larger size of the
Illinois wet mill facility. In addition, if the authorities determine
our emissions were in violation of applicable law, we would likely be required
to pay fines that could be material. In February 2008, we received a
$3.0 million indemnification payment from the former owner of our Nebraska
facility relating to the cost of installing environmental controls at that
facility in connection with an April 2005 consent decree with state
authorities.
We have
made, and expect to continue making, significant capital expenditures on an
ongoing basis to comply with increasingly stringent environmental laws,
regulations and permits, including compliance with the U.S. Environmental
Protection Agency’s (“EPA”) National Emissions Standard for Hazardous Air
Pollutants, or NESHAP, for industrial, commercial and institutional boilers and
process heaters. This NESHAP was issued but subsequently
vacated. The vacated version of the rule required us to implement
maximum achievable control technology at our Illinois wet mill facility to
reduce hazardous air pollutant emissions from our boilers. We expect
the EPA will revise the rule to impose more stringent requirements than were
contained in the vacated version. In the absence of a final EPA
NESHAP for industrial, commercial and institutional boilers and process heaters,
we are working with state authorities to determine what technology will be
required at our Illinois wet mill facility and when such technology must be
installed. We currently cannot estimate the amount that will be
needed to comply with any future federal or state technology requirement
regarding air emissions from our boilers.
We
currently generate revenue from the sale of carbon dioxide, which is a
co-product of the ethanol production process at each of our Illinois and
Nebraska facilities. New laws or regulations relating to the
production, disposal or emissions of carbon dioxide may require us to incur
significant additional costs and may also adversely affect our ability to
continue generating revenue from carbon dioxide sales. In particular, Illinois and five other
Midwestern states have entered into the Midwestern Greenhouse Gas Reduction
Accord, a program which directs participating states to develop a multi-sector
cap-and-trade mechanism to help achieve reductions in greenhouse gases,
including carbon dioxide. It is possible this program could require
carbon dioxide emissions reductions from our Pekin, Illinois plants, which could
result in significant costs. In addition, it is possible that other
states in which we conduct or plan to
conduct business, including Nebraska and Indiana, could join this accord or that
federal, state or local regulators could require other costly carbon dioxide
emissions reductions or offsets.
17. Income
Taxes
The
provision for income taxes for the years ended December 31 consists of the
following:
(In
thousands)
|
|
2008
|
|
|
2007
|
|
|
2006
|
|
|
|
Current
expense (benefit)
|
|
|
(10,616 |
) |
|
|
5,749 |
|
|
|
32,754 |
|
Deferred
expense (benefit)
|
|
|
3,118 |
|
|
|
(5,852 |
) |
|
|
(1,069 |
) |
Interest
income (expense)
|
|
|
26 |
|
|
|
(374 |
) |
|
|
- |
|
Total
income tax expense/
(benefit)
|
|
|
(7,472 |
) |
|
|
(477 |
) |
|
|
31,685 |
|
Reconciliation
of differences between the statutory U.S. federal income tax rate and our
effective tax rate follows for the years ended December 31:
(In
thousands)
|
|
2008
|
|
|
%
|
|
|
2007
|
|
|
%
|
|
|
2006
|
|
|
%
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income
tax provision (benefit) at federal statutory rate
|
|
$ |
(19,099 |
) |
|
|
35.0 |
|
|
$ |
11,663 |
|
|
|
35.0 |
|
|
$ |
30,305 |
|
|
|
35.0 |
|
Increase/(decrease)
in taxes resulting from:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
State
and local taxes, net of federal benefit
|
|
|
(1,994 |
) |
|
|
3.7 |
|
|
|
947 |
|
|
|
2.8 |
|
|
|
3,314 |
|
|
|
3.8 |
|
FIN
48 recognition of previously unrecognized uncertain tax
positions
|
|
|
- |
|
|
|
- |
|
|
|
(8,089 |
) |
|
|
(24.3 |
) |
|
|
- |
|
|
|
- |
|
Tax
exempt interest income
|
|
|
- |
|
|
|
- |
|
|
|
(2,592 |
) |
|
|
(7.8 |
) |
|
|
(667 |
) |
|
|
(0.8 |
) |
Increase
(decrease) in valuation allowances
|
|
|
16,142 |
|
|
|
(29.6 |
) |
|
|
(1,563 |
) |
|
|
(4.7 |
) |
|
|
(2,023 |
) |
|
|
(2.3 |
) |
Deferred
tax adjustments
|
|
|
(1,197 |
) |
|
|
2.2 |
|
|
|
- |
|
|
|
- |
|
|
|
- |
|
|
|
- |
|
Indemnification
proceeds
|
|
|
(1,185 |
) |
|
|
2.2 |
|
|
|
- |
|
|
|
- |
|
|
|
- |
|
|
|
- |
|
Other
|
|
|
(139 |
) |
|
|
0.2 |
|
|
|
(843 |
) |
|
|
(2.4 |
) |
|
|
756 |
|
|
|
0.9 |
|
Income
tax expense/(benefit)
|
|
$ |
(7,472 |
) |
|
|
13.7 |
|
|
$ |
(477 |
) |
|
|
(1.4 |
) |
|
$ |
31,685 |
|
|
|
36.6 |
|
Deferred
income taxes included in our Consolidated Balance Sheets reflect the net tax
effects of temporary differences between the carrying amount of assets and
liabilities for financial reporting purposes and the carrying amount for income
tax return purposes.
Significant
components of our deferred tax assets and liabilities are as follows at December
31:
(In
thousands)
|
|
2008
|
|
|
2007
|
|
|
|
Current
deferred tax asset
|
|
$ |
1,593 |
|
|
$ |
853 |
|
|
|
|
|
|
|
|
|
|
Current
deferred tax liability
|
|
$ |
507 |
|
|
$ |
379 |
|
|
|
|
|
|
|
|
|
|
Long-term deferred tax
liabilities:
|
|
|
|
|
|
|
|
|
Basis
of property, plant and equipment
|
|
$ |
5,389 |
|
|
$ |
3,858 |
|
Benefit
obligations
|
|
|
15 |
|
|
|
- |
|
Partnership
investment
|
|
|
4,306 |
|
|
|
2,349 |
|
Long-term
deferred tax liability
|
|
$ |
9,710 |
|
|
$ |
6,207 |
|
|
|
|
|
|
|
|
|
|
Long-term deferred tax
assets:
|
|
|
|
|
|
|
|
|
Capital
loss on securities
|
|
$ |
12,324 |
|
|
$ |
- |
|
Investment
in marketing alliances
|
|
|
3,377 |
|
|
|
1,419 |
|
Benefit
obligations
|
|
|
- |
|
|
|
241 |
|
Accumulated
other comprehensive income
|
|
|
1,324 |
|
|
|
212 |
|
Other
|
|
|
531 |
|
|
|
1,952 |
|
Stock-based
compensation
|
|
|
7,055 |
|
|
|
4,782 |
|
Long-term
deferred tax assets
|
|
|
24,611 |
|
|
|
8,606 |
|
Valuation
allowance
|
|
|
(17,345 |
) |
|
|
(1,203 |
) |
Net
long-term deferred tax assets
|
|
$ |
7,266 |
|
|
$ |
7,403 |
|
|
|
|
|
|
|
|
|
|
Net
long-term deferred tax asset (liability)
|
|
$ |
(2,444 |
) |
|
$ |
1,196 |
|
The
deferred tax provision for 2008, 2007 and 2006 does not reflect the tax effect
of $(1.1) million, $0.5 million and $(0.1) million, respectively, resulting from
the pension and other postretirement liability components included in
accumulated other comprehensive income.
At
December 31, 2008 and 2007, the Company has recorded valuation allowance of
$17.3 million and $1.2 million, respectively, on its deferred tax assets to
reduce the deferred tax assets to the amount that management believes is more
likely than not to be realized. Management considered the scheduled
reversal of deferred tax liabilities and tax planning strategies in making this
assessment. The deferred tax assets subject to the valuation
allowance primarily include tax benefits associated with capital loss on
securities, stock-based compensation, excess tax basis over corresponding book
basis in marketing alliances and state income tax net operating loss
carryforwards.
At
December 31, 2008, we had deferred state tax benefits of $0.5 million relating
to state net operating loss carryforwards, which are available to offset future
state taxable income through 2029. Due to uncertainties regarding
realization of the tax benefits, a valuation allowance of $0.5 million has been
applied against the deferred state tax benefits at December 31,
2008.
At
December 31, 2008, we had a capital loss carryforward of $12.3 million that is
available to offset future consolidated capital gains. Due to
uncertainties regarding the realization of the capital loss carryforward, a
valuation allowance of $12.3 million has been applied against the deferred tax
benefit at December 31, 2008.
We
adopted the provisions of FIN 48 on January 1, 2007. As of December
31, 2008, the Company has unrecognized tax benefits of $0.9 million, none of
which would impact the effective tax rate, if
recognized. Unrecognized tax benefits are recorded in other long-term
liabilities to conform to the balance sheet presentation requirements of FIN
48. We did not have any unrecognized tax benefits at December 31,
2007.
A
reconciliation of the beginning and ending amount of unrecognized tax benefits
is as follows:
Balance
at January 1, 2008
|
$ -
|
Additions
based on tax positions related to the current year
|
-
|
Reductions
based on tax positions taken in previous years
|
-
|
Additions
based on tax positions taken in previous years
|
874
|
Settlements
|
-
|
Reductions
for lapse of statute of limitations
|
-
|
Balance
at December 31, 2008
|
$874
|
We
include the interest expense or income, as well as potential penalties on
unrecognized tax benefits, as components of income tax expense in the condensed
consolidated statement of operations. The total amount of accrued
interest related to uncertain tax positions at December 31, 2008 was $26
thousand, net of the deferred tax benefit.
The
Company files a federal and various state income tax returns. Our federal income
tax returns for 2005 to 2007 are open tax years under statue of
limitations. Our federal income tax returns for 2006 and 2007 are
under examination. We file in numerous state and foreign
jurisdictions with varying statues of limitations open from 2004 to
2008.
In
December 2004, the FASB issued Staff Position No. FAS 109-1, Application of SFAS 109, Accounting
for Income Taxes, to the Tax Deduction on Qualified Production Activities
provided by the American Jobs Creation Act of 2004 (FSP
109-1). The Company did not recognize any tax benefits related to the
qualified domestic production credit for the year ended December 31,
2008. For the year ended December 31, 2007, the Company recognized
$0.3 million in tax benefits related to the qualified domestic production
credit.
18. Accumulated
Other Comprehensive Loss
The
components of accumulated other comprehensive loss, net of tax, at December 31,
are as follows:
(In
thousands)
|
|
Accumulated
Other Comprehensive (Loss)
|
|
Balance
at December 31, 2005
|
|
|
(867 |
) |
Adjustment
to initially apply SFAS 158, net of tax benefit of $109
|
|
|
(207 |
) |
Balance
at December 31, 2006
|
|
|
(1,074 |
) |
Pension
and postretirement liability adjustment, net of tax of
$475
|
|
|
750 |
|
Balance
at December 31, 2007
|
|
|
(324 |
) |
Pension
and postretirement liability adjustment, net of tax of
$1,112
|
|
|
(1,746 |
) |
Balance
at December 31, 2008
|
|
$ |
(2,070 |
) |
19. Stockholder
Rights Plan
On
December 12, 2005, the Board of Directors adopted a stockholder rights plan
under which each common shareholder was issued one preferred share purchase
right for each share of common stock outstanding prior to the 144a equity
offering. In addition, each share of common stock issued in the
offering or after the consummation of the offering will be issued with an
accompanying preferred share purchase right. Each right will entitle
the holder, under certain circumstances, to purchase one one-thousandth of a
share of the Company’s Series A participating cumulative preferred stock, par
value $0.001 per share, at an initial purchase price of $60.00 per one
one-thousandth of a share of Series A participating cumulative preferred
stock. The Company may exchange the rights at a ratio of one share of
common stock for each right at any time after a person or group acquires
beneficial ownership of 20% or more of its common stock but before such party
acquires beneficial ownership of 50% or more of its common stock. The
Company may also redeem the rights at its discretion at a price of $0.001 per
right at any time before a person or party has acquired beneficial ownership of
20% or more of its common stock. The rights will expire on November
30, 2015, unless earlier exchanged or redeemed. Each share of Series
A participating cumulative preferred stock that is purchased upon exercise of a
right entitles the holder to receive an aggregate quarterly dividend payment of
$1.00 or 1,000 times the cash and noncash dividends declared per share of common
stock, whichever is greater. As of December 31, 2008, there were no
Series A participating preferred stock rights that had been
exercised.
20. Stock-Based
Compensation Plans
As of
December 31, 2008, we maintained one stock-based compensation plan, the Aventine
Renewable Energy Holdings, Inc. 2003 Stock Incentive Plan (the
“Plan”). Effective January 1, 2006, the Company adopted Statement of
Financial Accounting Standards No. 123 (revised 2004) (“SFAS 123(R)”), Share-Based Payment utilizing
the modified prospective transition method. SFAS 123(R) requires the
measurement and recognition of compensation expense for all share-based payment
awards made to employees and directors, including stock options and non-vested
stock, based on their fair values at the time of grant.
The Plan
was adopted by the Board of Directors (the “Board”) effective May 30, 2003, and
was amended on each of September 6, 2005, December 12, 2005, March 22, 2007 and
April 16, 2007. The Plan provides for the grant of awards in the form
of stock options, restricted shares or units, stock appreciation rights and
other equity-based awards to directors, officers, employees and consultants at
the discretion of the Board or the Compensation Committee of the
Board. The term of awards granted under the plan is determined by the
Board or by the Compensation Committee of the Board, and cannot exceed ten years
from the date of grant. The maximum number of shares of common stock
that may be issued under the Plan is limited to 6,701,172, provided that no more
than 750,000 shares may be granted in the form of stock options or stock
appreciation rights to any “covered employee” (as defined under Section 162(m)
of the Internal Revenue Code) in any calendar year. Unless terminated
sooner, the Plan will continue in effect until May 29, 2013.
Upon
adoption of SFAS 123(R), the Company elected to value its share-based payment
awards granted beginning in fiscal year 2006 using a form of the Black-Scholes
option-pricing model (the “Option Pricing Model”). The Option Pricing
Model was developed for use in estimating the fair value of traded options that
have no vesting restrictions and are fully transferable. The
determination of fair value of share-based payment awards on the date of grant
using the Option Pricing Model is affected by our stock price as well as the
input of other subjective assumptions, of which the most significant are,
expected stock price volatility, the expected pre-vesting forfeiture rate and
the expected option term (the amount of time from the grant date until the
options are exercised or expire). Expected volatility is normally
calculated based upon actual historical stock price movements over the expected
option term. Since we had no considerable history of stock price
volatility as a public company at the time of the grants, we calculated
volatility by considering, among other things, the expected volatilities of
public companies engaged in similar industries. Pre-vesting
forfeitures prior to 2008 were estimated using a 3% forfeiture
rate. During 2008, we adjusted the forfeiture rate to 6.4% to reflect
our experience with actual forfeitures. The expected option term is
calculated using the “simplified” method permitted by SAB 107. Our
options have characteristics significantly different from those of traded
options, and changes in the assumptions can materially affect the fair value
estimates.
Beginning
in 2007, the Company commenced an ongoing long-term incentive program under the
Aventine Renewable Energy Holdings, Inc. 2003 Stock Incentive Plan, as amended
(the “Plan”). It is anticipated that this program will provide
regular annual grants of performance shares. Performance shares are
stock units that will be converted to common shares, to the extent earned, at
the end of a three-year performance cycle. Under the performance
share program, each participant is given a target award expressed as a number of
shares, with a payout opportunity ranging from 0% to 150% of the target,
depending on the performance relative to pre-determined goals. Under
FAS 123(R), an accounting estimate of the number of these shares that are
expected to vest is made and these shares are then expensed utilizing the
grant-date fair value of the shares from the date of grant through the end of
the performance cycle period.
The first
performance cycle began on January 1, 2007, and ends on December 31,
2009. The performance goals for the January 1, 2007 to December 31,
2009 performance cycle relate to the growth of the Company as measured by actual
equity gallons produced. On May 25, 2007, the Company issued 94,500
performance shares at the target award level to various participants under the
Plan. In 2008, we determined that we did not expect to meet the
minimum performance criteria relative to the pre-determined goals for the
January 1, 2007 to December 31, 2009 performance cycle, as we would not achieve
the requisite minimum production of equity gallons to qualify for a
payout. As a result, all of the expense totaling $0.8 million
previously recorded relative to this performance measurement was reversed in
2008. No expense relative to this performance cycle will be recorded
in 2009.
Under the
performance share program, a second performance cycle was established whose
performance criteria relates to the relative performance between the Company and
VeraSun Energy Corporation using the metric of EBITDA (as defined) divided by
produced denatured gallons of ethanol. This second performance
cycle runs from the fourth quarter of 2007 until the third quarter of
2010. The performance measurement is compared against a base year
defined as the fourth quarter of 2006 through the third quarter of
2007. On February 21, 2008, the Company issued 106,500 performance
shares at the target award level to various participants under the
Plan. In 2008, we determined that we did not expect to meet the
minimum performance criteria relative to the pre-determined goals for this
performance cycle. As a result, we did not record any expense in
2008. No expense relative to this performance cycle will be recorded
in 2009.
Pre-tax
stock-based compensation expense for the year ended December 31, 2008 was
approximately $5.7 million, of which $0.1 million was charged to cost of goods
sold and $5.6 million was charged to selling, general and administrative
expense. This expense reduced earnings per share by $0.08 per
basic share and $0.08 per diluted share for the year ended December 31,
2008. Pre-tax stock-based compensation expense for the year ended
December 31, 2007 was approximately $7.2 million, of which $0.2 million was
charged to cost of goods sold and $7.0 million was charged to selling, general
and administrative expense. This expense reduced earnings per share
by $0.11 per basic share and $0.10 per diluted share for the year ended December
31, 2007. The Company recognized a tax benefit on its consolidated
statement of income from stock-based compensation expense in the amount of $1.7
million and $2.8 million, respectively, for the 12 month periods ended December
31, 2008 and 2007. The Company recorded pre-tax stock-based
compensation expense for the year ended December 31, 2008, 2007 and 2006 as
follows:
|
|
Year
Ended December
31,
|
|
(in
millions)
|
|
2008
|
|
|
2007
|
|
|
2006
|
|
|
|
|
|
|
|
|
|
|
|
Stock-based
compensation expense:
|
|
|
|
|
|
|
|
|
|
Non-qualified
options
|
|
$ |
5.5 |
|
|
$ |
6.5 |
|
|
$ |
6.4 |
|
Restricted
stock
|
|
$ |
0.3 |
|
|
$ |
0.2 |
|
|
$ |
0.1 |
|
Restricted
stock units
|
|
$ |
0.3 |
|
|
$ |
0.1 |
|
|
$ |
- |
|
Long-term
incentive plan
|
|
$ |
(0.4 |
) |
|
$ |
0.4 |
|
|
$ |
- |
|
As of
December 31, 2008, the Company had not yet recognized compensation expense on
the following non-vested awards:
(in
millions)
|
|
Non-recognized
Compensation
|
|
|
Average
Remaining Recognition Period (years)
|
|
|
|
|
|
|
|
|
Non-qualified
options
|
|
$ |
11.6 |
|
|
|
2.3 |
|
Restricted
stock
|
|
|
0.7 |
|
|
|
0.9 |
|
Restricted
stock units
|
|
|
0.2 |
|
|
|
0.3 |
|
Long-term
incentive plan
|
|
|
- |
|
|
|
- |
|
Total
|
|
$ |
12.5 |
|
|
|
2.2 |
|
The
determination of the fair value of the stock option awards, using the Option
Pricing Model for the years ended December 31, 2008, 2007 and 2006, incorporated
the assumptions in the following table for stock options granted:
|
|
December
31,
|
|
|
|
2008
|
|
2007
|
|
2006
|
|
|
|
|
|
|
|
|
|
Expected
stock price volatility
|
|
|
58% |
|
|
58% |
|
|
58% |
|
Expected
life (in years)
|
|
|
6.5 |
|
|
6.5 |
|
|
6.5 |
|
Risk-free
interest rate
|
|
|
4.52% |
|
|
4.76% |
|
|
4.92% |
|
Expected
dividend yield
|
|
|
0% |
|
|
0% |
|
|
0% |
|
Weighted
average fair value
|
|
$ |
4.16 |
|
$ |
9.76 |
|
$ |
14.52 |
|
The
following table summarizes stock options outstanding and changes during the
years ended December 31, 2008, 2007 and 2006:
|
|
Shares
(in
thousands)
|
|
|
Weighted-
Average Exercise Price
|
|
|
Weighted-
Average
Remaining Life
(years)
|
|
|
Aggregate
Intrinsic Value
(in
thousands)
|
|
Options
outstanding – December 31, 2005
|
|
|
2,919 |
|
|
$ |
2.01 |
|
|
|
|
|
|
|
Granted
|
|
|
670 |
|
|
|
23.70 |
|
|
|
|
|
|
|
Exercised
|
|
|
(269 |
) |
|
|
0.82 |
|
|
|
|
|
|
|
Cancelled
or expired
|
|
|
(55 |
) |
|
|
0.23 |
|
|
|
|
|
|
|
Options
outstanding – December 31, 2006
|
|
|
3,265 |
|
|
$ |
6.57 |
|
|
|
|
|
|
|
Granted
|
|
|
480 |
|
|
|
16.00 |
|
|
|
|
|
|
|
Exercised
|
|
|
(201 |
) |
|
|
2.54 |
|
|
|
|
|
|
|
Cancelled
or expired
|
|
|
(28 |
) |
|
|
4.35 |
|
|
|
|
|
|
|
Options
outstanding – December 31, 2007
|
|
|
3,516 |
|
|
$ |
8.10 |
|
|
|
7.4 |
|
|
$ |
7,911 |
|
Options
exercisable – December 31, 2007
|
|
|
1,234 |
|
|
$ |
3.77 |
|
|
|
6.5 |
|
|
$ |
8,120 |
|
Granted
|
|
|
568 |
|
|
$ |
6.85 |
|
|
|
|
|
|
|
|
|
Exercised
|
|
|
- |
|
|
|
- |
|
|
|
|
|
|
|
|
|
Cancelled
or expired
|
|
|
(190 |
) |
|
$ |
14.31 |
|
|
|
|
|
|
|
|
|
Options
outstanding – December 31, 2008
|
|
|
3,894 |
|
|
$ |
7.62 |
|
|
|
6.7 |
|
|
$ |
422 |
|
Options
exercisable – December 31, 2008
|
|
|
2,059 |
|
|
$ |
4.83 |
|
|
|
5.7 |
|
|
$ |
405 |
|
The range
of exercise prices of the exercisable options and outstanding options at
December 31, 2008 are as follows:
Weighted-Average
Exercise Price
|
Number
of Exercisable Options
(in
thousands)
|
|
|
Number
of Outstanding Options
(in
thousands)
|
|
|
Weighted-
Average Remaining Life
(years)
|
|
$0.23 |
|
992 |
|
|
|
1,006 |
|
|
|
4.5 |
|
$2.36
- $4.80 |
|
734 |
|
|
|
1,410 |
|
|
|
6.7 |
|
$7.05 |
|
- |
|
|
|
478 |
|
|
|
9.2 |
|
$15.26
- $17.29 |
|
66 |
|
|
|
330 |
|
|
|
8.3 |
|
$22.15
- $22.50 |
|
252 |
|
|
|
630 |
|
|
|
7.3 |
|
$43.00 |
|
16 |
|
|
|
40 |
|
|
|
7.5 |
|
Totals
|
|
2,059 |
|
|
|
3,894 |
|
|
|
6.7 |
|
In
anticipation of our initial public offering, on June 6, 2006, our Board gave
contingent approval of the acceleration of vesting of 71,488 options held by
officers and employees to be effective immediately prior to the consummation of
the initial public offering. The Board approved the acceleration of
the vesting in order to permit certain members of management the ability to sell
stock in our initial public offering.
These
options had a weighted-average exercise price of $4.35 per share. As
a result of the accelerated vesting, we recorded a pre-tax charge to earnings of
$0.6 million in 2006.
In 2007,
we awarded 70,531 shares of restricted stock under the Plan, with a
weighted-average fair value at the date of grant of $15.40 per
share. These restricted shares vest 20% per year annually at the
anniversary date of the grant. We recorded compensation expense with
respect to restricted stock awards of approximately $0.2 million in 2007 which
is recognized on a straight-line basis over the five year vesting period of the
restricted stock grants. In 2006, we awarded 8,060 shares of
restricted stock under the Plan, with a weighted-average fair value at the date
of grant of $27.92 per share. These restricted shares vest 33% per
year annually at the anniversary date of the grant. We recorded
compensation expense with respect to restricted stock awards of approximately
$0.1 million in 2006 which is recognized on a straight-line basis over the three
year vesting period of the restricted stock grants.
Restricted
stock award activity for the years ended December 31, 2008, 2007 and 2006 is
summarized below.
|
|
Shares
(in
thousands)
|
|
|
Weighted-
Average Grant Date Fair Value per Award
|
|
Unvested
restriced stock awards at January 1, 2006
|
|
|
- |
|
|
|
- |
|
Granted
|
|
|
8.1 |
|
|
$ |
27.92 |
|
Vested
|
|
|
- |
|
|
|
- |
|
Cancelled
or expired
|
|
|
- |
|
|
|
- |
|
Unvested
restricted stock awards – December 31, 2006
|
|
|
8.1 |
|
|
$ |
27.92 |
|
Granted
|
|
|
70.5 |
|
|
|
15.40 |
|
Vested
|
|
|
(2.7 |
) |
|
|
27.93 |
|
Cancelled
or expired
|
|
|
- |
|
|
|
- |
|
Unvested
restricted stock awards – December 31, 2007
|
|
|
75.9 |
|
|
$ |
16.69 |
|
Granted
|
|
|
- |
|
|
|
- |
|
Vested
|
|
|
(16.8 |
) |
|
|
17.41 |
|
Cancelled
or expired
|
|
|
- |
|
|
|
- |
|
Unvested
restricted stock awards – December 31, 2008
|
|
|
59.1 |
|
|
$ |
15.97 |
|
Restricted
stock units represent the right to receive a share of stock in the future,
provided that the restrictions and conditions designated have been
satisfied. There were no restricted stock unit awards made by the
Company prior to 2007. Restricted stock unit award activity for the
years ended December 31, 2008 and 2007 is summarized below:
|
|
Shares
(in
thousands)
|
|
|
Weighted
Average Grant Date Fair Value per Award
|
|
|
|
|
|
|
|
|
Unvested
Restricted stock unit awards – January 1, 2007
|
|
|
- |
|
|
$ |
- |
|
Granted
|
|
|
18.0 |
|
|
$ |
15.85 |
|
Vested
|
|
|
- |
|
|
|
- |
|
Cancelled
or expired
|
|
|
- |
|
|
|
- |
|
Unvested
restricted stock unit awards – December 31, 2007
|
|
|
18.0 |
|
|
$ |
15.85 |
|
Granted
|
|
|
46.5 |
|
|
$ |
6.88 |
|
Vested
|
|
|
(18.0 |
) |
|
$ |
15.85 |
|
Cancelled
or expired
|
|
|
- |
|
|
|
- |
|
Unvested
restricted stock unit awards – December 31, 2008
|
|
|
46.5 |
|
|
$ |
6.88 |
|
21. Commitments
We lease
certain assets such as rail cars, terminal facilities, barges, buildings and
equipment from unaffiliated parties under non-cancelable operating
leases. Terms of the leases, including renewals, vary by
lease. Minimum future rental commitments under our operating leases
having non-cancelable lease terms in excess of one year totaled approximately
$177.8 million as of December 31, 2008 and are payable as follows:
(in
millions)
|
|
2009
|
$33.7
|
2010
|
$25.7
|
2011
|
$22.4
|
2012
|
$19.4
|
2013
|
$17.8
|
Thereafter
|
$58.9
|
Rental
expense for operating leases was $38.3 million in 2008, $25.4 million in 2007,
and $17.7 million in 2006.
At
December 31, 2008, we have remaining commitments of $47.7 million for the
construction of two new dry mill facilities in Aurora, Nebraska and Mt. Vernon,
Indiana, excluding the $27.4 million construction obligation included in
accounts payable. We had no other commitments for capital
expenditures at December 31, 2008. On March 9, 2009, the Company
received a notice from Kiewit cancelling the engineering, construction and
procurement contracts for Aurora West and Mt. Vernon, referencing our failure to
make a recent payment under the change order agreements dated December 31,
2008. As a result, all remaining payments due to it and its
sub-contractors totaling $24.4 million at February 28, 2009 are due and
payable.
We are
party to ethanol marketing alliance contracts which require us to purchase and
market all ethanol produced from these alliance ethanol
facilities. Under these contracts, the Company is generally obligated
to purchase all of the ethanol produced by these facilities at a purchase price
that is based upon the price at which it sells the ethanol less a pre-negotiated
margin. As described in Note 24, the Company negotiated termination
of nearly all of these contracts subsequent to year-end.
At
December 31, 2008, we have committed to purchase approximately 484,800 MMBtus of
natural gas at a weighted average fixed price of $9.98 during 2009.
At
December 31, 2008, we had futures contracts to purchase approximately 245,000
tons of coal at a weighted average fixed price of $73.48 per ton.
At
December 31, 2008, we also had commitments to purchase approximately 6.3 million
bushels of corn through December 2009, at an average price of $5.60 per
bushel. These commitments were negotiated in the normal course of
business and represent a portion of our corn requirements, which we anticipate
will exceed 76 million bushels in 2008.
We have
contractual obligations, subject to certain conditions, to build a second 113
million gallon expansion in Mount Vernon, Indiana. If we do not
meet certain specified milestones or decide not to pursue the expansions, we
could be subject to material penalties.
22. Earnings
Per Share
The
following table sets forth the computation of earnings per share for the years
ended December 31:
|
|
2008
|
|
|
2007
|
|
|
2006
|
|
(In thousands, except per share
amounts)
|
|
|
|
|
|
|
|
|
|
|
|
Income
(loss) available to common shares
|
|
$ |
(47,096 |
) |
|
$ |
33,799 |
|
|
$ |
54,901 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Basic
weighted-average common shares
|
|
|
42,136 |
|
|
|
41,886 |
|
|
|
38,411 |
|
Dilutive
stock options (1)
|
|
|
- |
|
|
|
465 |
|
|
|
1,228 |
|
Diluted
weighted-average common and common equivalent shares
|
|
|
42,136 |
|
|
|
42,351 |
|
|
|
39,639 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Earnings
(loss) per common share—basic:
|
|
$ |
(1.12 |
) |
|
$ |
0.81 |
|
|
$ |
1.43 |
|
Earnings
(loss) per common share—diluted:
|
|
$ |
(1.12 |
) |
|
$ |
0.80 |
|
|
$ |
1.39 |
|
(1) To
the extent that stock options are anti-dilutive, they are excluded from the
calculation of diluted earnings/(loss) per share in accordance with SFAS
128.
We had
additional potential dilutive securities outstanding representing 3.9 million
and 1.2 million common shares, respectively, for the years ended December 31,
2008 and 2007 that
were not included in the computation of potentially dilutive securities because
the options’ exercise prices were greater than the average market price of the
common shares or they were anti-dilutive. For the year ended December
31, 2006, we had 40,000 common shares that were not included in the computation
of potentially dilutive securities because the options’ exercise price were
greater than the average market price of the common shares.
23. Quarterly
Results of Operations (Unaudited)
The
following is a summary of the unaudited quarterly results of operations for the
years ended December 31, 2008 and 2007:
2008
|
|
March
31
|
|
|
June
30
|
|
|
September
30
|
|
|
December
31
|
|
(In thousands, except per share
amounts)
|
|
Net
sales
|
|
$ |
509,948 |
|
|
$ |
601,591 |
|
|
$ |
599,520 |
|
|
$ |
537,242 |
|
Gross
profit (loss)
|
|
$ |
24,083 |
|
|
$ |
32,860 |
|
|
$ |
(6,470 |
) |
|
$ |
(41,512 |
) |
Net
income (loss)
|
|
$ |
(10,795 |
) |
|
$ |
(1,918 |
) |
|
$ |
2,486 |
|
|
$ |
(36,869 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Basic
earnings (loss) per common share:
|
|
$ |
(0.26 |
) |
|
$ |
(0.05 |
) |
|
$ |
0.06 |
|
|
$ |
(0.86 |
) |
Diluted
earnings (loss) per common share:
|
|
$ |
(0.26 |
) |
|
$ |
(0.05 |
) |
|
$ |
0.06 |
|
|
$ |
(0.86 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2007
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(In
thousands, except per share amounts)
|
|
Net
sales
|
|
$ |
436,662 |
|
|
$ |
394,914 |
|
|
$ |
360,674 |
|
|
$ |
379,357 |
|
Gross
profit (loss)
|
|
$ |
28,415 |
|
|
$ |
27,429 |
|
|
$ |
(1,727 |
) |
|
$ |
19,683 |
|
Net
income
|
|
$ |
14,940 |
|
|
$ |
12,607 |
|
|
$ |
2,995 |
|
|
$ |
3,257 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Basic
earnings per common share:
|
|
$ |
0.36 |
|
|
$ |
0.30 |
|
|
$ |
0.07 |
|
|
$ |
0.08 |
|
Diluted
earnings per common share:
|
|
$ |
0.35 |
|
|
$ |
0.30 |
|
|
$ |
0.07 |
|
|
$ |
0.08 |
|
On March
9, 2009, the Company received a notice from Kiewit cancelling the engineering,
construction and procurement contracts for Aurora West and Mt. Vernon,
referencing our failure to make a recent payment under the change order
agreements dated December 31, 2008. As a result, all remaining
payments due to it and its sub-contractors totaling $24.4 million at February
28, 2009 are due and payable. See Note 21.
Because
the Company’s obligations to Kiewit are past due, the liens securing these
obligations violate the terms of its 10% fixed rate notes and constitute a
default thereunder. Unless such default is cured through payment, the release of
the liens, a negotiated resolution or otherwise, the holders of the 10% fixed
rate notes may accelerate the $300 million principal amount thereof upon 60 days
notice. In addition, the default under the 10% fixed rate notes constitutes an
event of default under the Company’s secured revolving credit facility, which
has been waived by the lenders thereunder until April 15, 2009. See
Notes 10 and 11.
On March
10, 2009, the Company amended its secured revolving credit
facility. See Note 10.
Due to
severely declining margins and general liquidity stress due to frozen credit
markets, the Company is significantly reducing the number of gallons it sources
from third parties. Beginning in the fourth quarter of 2008 the
Company began negotiating termination agreements with most of its marketing
alliance partners and subsequent to year-end has negotiated termination of
nearly all of them. The Company received termination settlements of
$14.1 million. The Company has also undertaken a strategy to
rationalize its distribution and logistics system to focus primarily on its
equity production. This rationalization process is expected to
entail significantly reducing or eliminating the Company’s presence in numerous
terminals, the amount of ethanol transported via barge, and the number of
railcars the Company uses to distribute ethanol. In connection with
the rationalization, the Company has subleased or assigned the majority of its
railcar, barge and terminal leases. On sublease arrangements, the
Company remains secondarily liable to the lessor.
In
January 2009, the Company sold its interests in Ace Ethanol, LLC and Granite
Falls Energy LLC, recording gains totaling $1.0 million.
The Board
of Directors and Stockholders
Aventine
Renewable Energy Holdings, Inc.
We have
audited the accompanying consolidated balance sheets of Aventine Renewable
Energy Holdings, Inc. and subsidiaries as of December 31, 2008 and 2007, and the
related consolidated statements of operations, stockholders' equity, and cash
flows for each of the three years in the period ended December 31,
2008. These financial statements are the responsibility of the
Company's management. Our responsibility is to express an opinion on
these financial statements based on our audits.
We
conducted our audits in accordance with the standards of the Public Company
Accounting Oversight Board (United States). Those standards require
that we plan and perform the audit to obtain reasonable assurance about whether
the financial statements are free of material misstatement. An audit
includes examining, on a test basis, evidence supporting the amounts and
disclosures in the financial statements. An audit also includes
assessing the accounting principles used and significant estimates made by
management, as well as evaluating the overall financial statement
presentation. We believe that our audits provide a reasonable basis
for our opinion.
In our
opinion, the financial statements referred to above present fairly, in all
material respects, the consolidated financial position of Aventine Renewable
Energy Holdings, Inc. and subsidiaries at December 31, 2008 and 2007, and the
consolidated results of their operations and their cash flows for each of the
three years in the period ended December 31, 2008, in conformity with U.S.
generally accepted accounting principles.
The
accompanying financial statements have been prepared assuming that Aventine
Renewable Energy Holdings, Inc. will continue as a going concern. As
more fully described in Note 1, the Company has incurred substantial losses from
operations and has experienced a significant reduction in available liquidity in
recent quarters. In addition, the Company is dependent on its
revolving credit facility, described in Note 10, to fund its working capital
needs. The availability of funds under the revolving credit facility
is dependent upon the Company maintaining certain collateral levels and
maintenance cannot be assured. Further, as described in Note 11, the
Company is in default of its debt covenants on the senior unsecured fixed rate
notes. Payment of these notes may be accelerated unless the default
is cured and such cure cannot be assured. These conditions raise
substantial doubt about the Company’s ability to continue as a going
concern. Management’s plans in regard to these matters also are
described in Note 1. The 2008 financial statements do not include any
adjustments that might result from the outcome of this uncertainty.
We also
have audited, in accordance with the standards of the Public Company Accounting
Oversight Board (United States), Aventine Renewable Energy Holdings, Inc.'s
internal control over financial reporting as of December 31, 2008, based on
criteria established in Internal Control-Integrated Framework issued by the
Committee of Sponsoring Organizations of the Treadway Commission and our report
dated March 13, 2009 expressed an unqualified opinion thereon.
/s/
Ernst & Young LLP
St. Louis, Missouri
March 13,
2009
The Board
of Directors and Stockholders
Aventine
Renewable Energy Holdings, Inc. and Subsidiaries
We have
audited Aventine Renewable Energy Holdings, Inc.’s internal control over
financial reporting as of December 31, 2008, based on criteria established in
Internal Control—Integrated Framework issued by the Committee of Sponsoring
Organizations of the Treadway Commission (the COSO
criteria). Aventine Renewable Energy Holdings, Inc.’s management is
responsible for maintaining effective internal control over financial reporting,
and for its assessment of the effectiveness of internal control over financial
reporting included in the accompanying Report of Management. Our
responsibility is to express an opinion on the company’s internal control over
financial reporting based on our audit.
We
conducted our audit in accordance with the standards of the Public Company
Accounting Oversight Board (United States). Those standards require
that we plan and perform the audit to obtain reasonable assurance about whether
effective internal control over financial reporting was maintained in all
material respects. Our audit included obtaining an understanding of
internal control over financial reporting, assessing the risk that a material
weakness exists, testing and evaluating the design and operating effectiveness
of internal control based on the assessed risk, and performing such other
procedures as we considered necessary in the circumstances. We
believe that our audit provides a reasonable basis for our opinion.
A
company’s internal control over financial reporting is a process designed to
provide reasonable assurance regarding the reliability of financial reporting
and the preparation of financial statements for external purposes in accordance
with generally accepted accounting principles. A company’s internal
control over financial reporting includes those policies and procedures that (1)
pertain to the maintenance of records that, in reasonable detail, accurately and
fairly reflect the transactions and dispositions of the assets of the company;
(2) provide reasonable assurance that transactions are recorded as necessary to
permit preparation of financial statements in accordance with generally accepted
accounting principles, and that receipts and expenditures of the company are
being made only in accordance with authorizations of management and directors of
the company; and (3) provide reasonable assurance regarding prevention or timely
detection of unauthorized acquisition, use, or disposition of the company’s
assets that could have a material effect on the financial
statements.
Because
of its inherent limitations, internal control over financial reporting may not
prevent or detect misstatements. Also, projections of any evaluation
of effectiveness to future periods are subject to the risk that controls may
become inadequate because of changes in conditions, or that the degree of
compliance with the policies or procedures may deteriorate.
In our
opinion, Aventine Renewable Energy Holdings, Inc. maintained, in all material
respects, effective internal control over financial reporting as of December 31,
2008, based on the COSO criteria.
We also
have audited, in accordance with the standards of the Public Company Accounting
Oversight Board (United States), the consolidated balance sheets of Aventine
Renewable Energy Holdings, Inc. as of December 31, 2008 and 2007, and the
related consolidated statements of operations, stockholders’ equity, and cash
flows for each of the three years in the period ended December 31, 2008 of
Aventine Renewable Energy Holdings, Inc. and our report dated March 13, 2009
expressed an unqualified opinion thereon that included an explanatory paragraph
regarding Aventine Renewable Energy Holdings, Inc.’s ability to continue as a
going concern.
/s/
Ernst & Young LLP
St. Louis, Missouri
March 13,
2009
Aventine
Renewable Energy Holdings, Inc. and Subsidiaries
Schedule
II—Valuation and Qualifying Accounts
Description
|
Balance
Beginning of Period
|
Charged
to Cost and Expenses
|
Charged
to Other Accounts
|
Deductions
|
Balance
at End of Period
|
(In
thousands)
|
Year
ended December 31, 2008
|
|
|
|
|
|
Deducted
from assets accounts:
|
|
|
|
|
|
Deferred
tax valuation
|
$1,203
|
$16,122
|
$
-
|
$
-
|
$17,325
|
Year
ended December 31, 2007:
|
|
|
|
|
|
Deducted
from assets accounts:
|
|
|
|
|
|
Deferred
tax valuation
|
$3,537
|
$2,334
|
$
-
|
$
-
|
$1,203
|
Year
ended December 31, 2006:
|
|
|
|
|
|
Deducted
from assets accounts:
|
|
|
|
|
|
Deferred
tax valuation
|
$5,703
|
$2,166
|
$
-
|
$
-
|
$3,537
|
Exhibit
Index
Exhibit
No.
|
Description
|
|
|
10.1.4
|
Fourth
Amendment to Mt. Vernon Lease Agreement, dated as of June 19,
2008
|
|
|
10.1.5
|
Fifth
Amendment to Mt. Vernon Lease Agreement, dated as of December 18,
2008
|
|
|
10.1.6
|
Sixth
Amendment to Mt. Vernon Lease Agreement, dated as of February 12,
2009
|
|
|
10.5.1
|
Amendment
to Engineering, Procurement and Construction Services Fixed Price
Contract, dated as of October 1, 2008, between Aventine Renewable Energy –
Aurora West, LLC and Kiewit Energy Company
|
|
|
10.5.2
|
Change
Order Number 123108AW to Engineering, Procurement and Construction
Services Fixed Price Contract, dated December 31, 2008, between Aventine
Renewable Energy – Aurora West, LLC and Kiewit Energy
Company
|
|
|
10.5.3
|
Aurora
West EPC Termination Letter from Kiewit Energy Company dated as of March
6, 2009
|
|
|
10.6.1
|
Change
Order Number 123108MV to Engineering, Procurement and Construction
Services Fixed Price Contract, dated December 31, 2008, between Aventine
Renewable Energy – Mt. Vernon, LLC and Kiewit Energy
Company
|
|
|
10.6.2
|
Mt.
Vernon EPC Termination Letter from Kiewit Energy Company dated as of March
6, 2009
|
|
|
10.15.1
|
First
amendment to Credit Agreement, dated as of March 10, 2009, by and among
Aventine Renewable Energy, Inc., Aventine Renewable Energy — Mt. Vernon,
LLC and Aventine Renewable Energy — Aurora West, LLC, the other Loan
Parties thereto, the lenders thereto and JPMorgan Chase Bank, N.A., as
administrative agent.
|
|
|
10.15.2
|
Letter
agreement dated March 12, 2009, related to the Credit Agreement, dated as
of March 23, 2007, by and among Aventine Renewable Energy, Inc., Aventine
Renewable Energy — Mt. Vernon, LLC and Aventine Renewable Energy — Aurora
West, LLC, the other Loan Parties thereto, the lenders thereto and
JPMorgan Chase Bank, N.A., as administrative agent.
|
|
|
21.1
|
List
of subsidiaries of the Registrant
|
|
|
23.1
|
Consent
of Independent Registered Public Accounting Firm
|
|
|
31.1
|
Certification
of the Chief Executive Officer pursuant to Section 302 of the
Sarbanes-Oxley Act of 2002.
|
31.2
|
Certification
of the Chief Financial Officer pursuant to Section 302 of the
Sarbanes-Oxley Act of 2002.
|
|
|
32.1
|
Certification
of the Chief Executive Officer pursuant to 18 U.S.C. Section 1350, as
adopted pursuant to Section 906 of the Sarbanes-Oxley Act of
2002.
|
|
|
32.2
|
Certification
of the Chief Financial Officer pursuant to 18 U.S.C. Section 1350, as
adopted pursuant to Section 906 of the Sarbanes-Oxley Act of
2002.
|